https://www.zschimmer-schwarz-ceramco.it/en/zs-labThrough a simple and direct language, the podcast aims to be an educational space with a focus on products, applications and processes.
The journey unfolds along the ceramic production lines.
At each stage a topic.
At each topic a critical issue.
At each critical issue, when possible, a solution.]]>enChemistryZschimmer & Schwarz Ceramcohttps://d3wo5wojvuv7l.cloudfront.net/t_rss_itunes_square_1400/images.spreaker.com/original/0c8a19690c102fe0e65d5bb24224292d.jpghttps://www.zschimmer-schwarz-ceramco.it/en/zs-labMon, 13 Jul 2026 14:24:04 +0000Zschimmer & Schwarz CeramcoZschimmer & Schwarz Ceramcozs@studioilgranello.itAware of how complex the problems related to the world of chemistry applied to ceramic production processes can be, we want to share our knowledge with those who want to orient themselves or train for passion or profession. Through a simple and...Through a simple and direct language, the podcast aims to be an educational space with a focus on products, applications and processes.
The journey unfolds along the ceramic production lines.
At each stage a topic.
At each topic a critical issue.
At each critical issue, when possible, a solution.]]>falseepisodichttps://www.zschimmer-schwarz-ceramco.it/en/podcasts/In this episode, we revisit the concept behind the DECOFLUX DP range: a modular additive platform developed to support ink manufacturers and ceramic companies that produce their own digital inks and glues in-house. From pigment grinding to final dilution, we explore how each element of the platform — from pre-optimized grinding media and universal dispersants to viscosity modifiers and stabilizing agents — has been designed to address the practical and evolving requirements of the formulation
]]>https://api.spreaker.com/episode/72950416Mon, 13 Jul 2026 14:23:23 +0000Zschimmer & Schwarz CeramcoProducing digital inks, glues and ink effects for ceramic decoration is a highly sophisticated process that relies on the careful integration of multiple formulation components. Achieving consistent performance, long-term stability and reliable...In this episode, we revisit the concept behind the DECOFLUX DP range: a modular additive platform developed to support ink manufacturers and ceramic companies that produce their own digital inks and glues in-house. From pigment grinding to final dilution, we explore how each element of the platform — from pre-optimized grinding media and universal dispersants to viscosity modifiers and stabilizing agents — has been designed to address the practical and evolving requirements of the formulation
]]>1299ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarzfalsefullhttps://www.spreaker.com/episode/technological-evolution-of-ceramic-grit-binders--72493674
In this episode, we explore how the management of rheology, particle suspension and application behavior directly influences the quality of the final result, and why the selection of a binder cannot be based solely on its adhesive strength.

We trace the technological evolution of the GRANICER range, examining the characteristics and application logic behind its different product families. From solutions designed for dry applications to formulations developed for wet grit application, and up to the most recent systems engineered to provide greater flexibility, stability and integration with digital technologies, we analyse how each series was created to address specific production requirements.
]]>https://api.spreaker.com/episode/72493674Fri, 12 Jun 2026 06:37:49 +0000Zschimmer & Schwarz CeramcoCeramic grit binders are often regarded as simple fixing agents, but their role within the production process is far more complex.  In this episode, we explore how the management of rheology, particle suspension and application behavior directly...
In this episode, we explore how the management of rheology, particle suspension and application behavior directly influences the quality of the final result, and why the selection of a binder cannot be based solely on its adhesive strength.

We trace the technological evolution of the GRANICER range, examining the characteristics and application logic behind its different product families. From solutions designed for dry applications to formulations developed for wet grit application, and up to the most recent systems engineered to provide greater flexibility, stability and integration with digital technologies, we analyse how each series was created to address specific production requirements.
]]>1027ceramco,ceramica,chimica,educational,formazione,piastrelle,zschimmer&schwarz,zs_labfalse70fullhttps://www.spreaker.com/episode/sanitizing-biocides-and-preservatives-the-role-of-the-preventol-range--72020602The episode analyzes the main intervention strategies, distinguishing between sanitizers, biocides, and preservatives, and presents the role of the PREVENTOL range in controlling contamination throughout the entire process.
]]>https://api.spreaker.com/episode/72020602Fri, 15 May 2026 14:26:57 +0000Zschimmer & Schwarz CeramcoThis episode addresses the control of bacterial contamination in ceramic processes, a factor that is often invisible yet crucial for the stability of compounds and the quality of the final product. In a production context characterized by the...The episode analyzes the main intervention strategies, distinguishing between sanitizers, biocides, and preservatives, and presents the role of the PREVENTOL range in controlling contamination throughout the entire process.
]]>907ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalsefullhttps://www.spreaker.com/episode/chemical-product-labelling-a-practical-guide--71294430
We take a closer look at different product categories, highlighting their distinctions, areas of application and regulatory implications. We also examine the main technical communication tools — from labels and safety data sheets to the UFI — explaining their practical function and their importance in emergency response.

A structured overview designed to help navigate obligations, responsibilities and best practices, turning regulatory requirements into a proactive tool for risk prevention and management.
]]>https://api.spreaker.com/episode/71294430Mon, 13 Apr 2026 17:27:22 +0000Zschimmer & Schwarz CeramcoChemical product labelling plays a key role in ensuring safety and regulatory compliance across the entire industrial value chain. In this episode, we explore the European regulatory framework, focusing on how CLP, REACH and BPR interact, and how...
We take a closer look at different product categories, highlighting their distinctions, areas of application and regulatory implications. We also examine the main technical communication tools — from labels and safety data sheets to the UFI — explaining their practical function and their importance in emergency response.

A structured overview designed to help navigate obligations, responsibilities and best practices, turning regulatory requirements into a proactive tool for risk prevention and management.
]]>1660ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarzfalse68fullhttps://www.zschimmer-schwarz-ceramco.it/en/The podcast introduces the main product lines within the TENACER range, outlining their different technological approaches and formulation strategies, while also highlighting the industrial considerations that guide their application in production environments.

The episode also addresses several critical aspects of the ceramic process, including how additives interact with other production variables, the issue of black core formation, rheological behavior, and typical dosage ranges. Overall, it emphasizes that the effectiveness of binders is never determined by the additive alone, but rather by the careful balance between formulation choices and process conditions.]]>https://api.spreaker.com/episode/70655982Mon, 16 Mar 2026 10:15:19 +0000Zschimmer & Schwarz CeramcoThis episode explores the technological development of temporary binders for the ceramic industry, starting from the TENACER range developed by Zschimmer & Schwarz. In today’s ceramic manufacturing environment—marked by large-format tiles,...The podcast introduces the main product lines within the TENACER range, outlining their different technological approaches and formulation strategies, while also highlighting the industrial considerations that guide their application in production environments.

The episode also addresses several critical aspects of the ceramic process, including how additives interact with other production variables, the issue of black core formation, rheological behavior, and typical dosage ranges. Overall, it emphasizes that the effectiveness of binders is never determined by the additive alone, but rather by the careful balance between formulation choices and process conditions.]]>1197ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse67fullhttps://www.zschimmer-schwarz-ceramco.en/podcasts/
In this podcast episode, we take a closer look at the AQUABOND range of water-based digital adhesives, exploring how the line has evolved, the technical principles behind it, and the development strategy that shaped it.

Alongside essential background insights into the technological and market landscape, we provide a structured comparison of the different products within the range—highlighting their distinctions, intended functions, and performance profiles, and explaining how each formulation has been engineered for specific production environments.

Water content, the presence or absence of fusible components, operating temperature, lubrication level, machine runnability, and other critical parameters become practical benchmarks to guide product selection—giving listeners a clear framework to assess and fully leverage the potential of the AQUABOND line in advanced industrial applications.]]>https://api.spreaker.com/episode/70134563Thu, 19 Feb 2026 03:30:02 +0000Zschimmer & Schwarz CeramcoZschimmer & Schwarz did not enter the water-based digital adhesives arena overnight; its position today is built on more than a decade of dedicated research, hands-on industrial testing, and continuous product refinement. In this podcast episode,...
In this podcast episode, we take a closer look at the AQUABOND range of water-based digital adhesives, exploring how the line has evolved, the technical principles behind it, and the development strategy that shaped it.

Alongside essential background insights into the technological and market landscape, we provide a structured comparison of the different products within the range—highlighting their distinctions, intended functions, and performance profiles, and explaining how each formulation has been engineered for specific production environments.

Water content, the presence or absence of fusible components, operating temperature, lubrication level, machine runnability, and other critical parameters become practical benchmarks to guide product selection—giving listeners a clear framework to assess and fully leverage the potential of the AQUABOND line in advanced industrial applications.]]>1344ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse66fullhttps://www.zschimmer-schwarz-ceramco.it/en/podcasts/
The discussion explores particle interactions, colloidal stability, the electric double layer, and the main electrostatic and steric stabilization mechanisms.

The goal is to highlight how the right use of additives can optimize production processes and enhance the quality of the final ceramic product.
]]>https://api.spreaker.com/episode/69469840Mon, 19 Jan 2026 03:30:07 +0000Zschimmer & Schwarz CeramcoThe pivotal role of rheological additives in ceramic processes: how deflocculants and binders shape the stability, viscosity, and workability of ceramic suspensions. The discussion explores particle interactions, colloidal stability, the electric...
The discussion explores particle interactions, colloidal stability, the electric double layer, and the main electrostatic and steric stabilization mechanisms.

The goal is to highlight how the right use of additives can optimize production processes and enhance the quality of the final ceramic product.
]]>1113ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse65fullhttps://www.spreaker.com/episode/on-black-cores-and-degassing-analyzing-a-defect--68851793
It highlights the production conditions that make the defect more likely to appear and then outlines practical corrective strategies to prevent it.

All in just ten minutes.]]>https://api.spreaker.com/episode/68851793Thu, 04 Dec 2025 03:30:07 +0000Zschimmer & Schwarz CeramcoThis episode provides a quick overview of the “black core” effect—an internal discoloration in porcelain tiles, typically caused by incomplete oxidation of the ceramic body due to trapped organic residues. It highlights the production conditions that...
It highlights the production conditions that make the defect more likely to appear and then outlines practical corrective strategies to prevent it.

All in just ten minutes.]]>569ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse64fullhttps://www.spreaker.com/episode/bubbles-surfactants-and-defoamers--68463345
However, foam formation can disrupt production, leading to defects and lower efficiency.

This episode dives into the world of foaming phenomena, exploring how they arise and how they affect the properties of suspensions. 

We discuss surfactants, which can encourage foam formation, and defoamers, which help keep it under control.

What key insights are needed to effectively manage these challenges?]]>https://api.spreaker.com/episode/68463345Mon, 10 Nov 2025 03:30:07 +0000Zschimmer & Schwarz CeramcoIn ceramic manufacturing, aqueous suspensions play a crucial role in shaping processes and determining the final quality of products. However, foam formation can disrupt production, leading to defects and lower efficiency. This episode dives into...
However, foam formation can disrupt production, leading to defects and lower efficiency.

This episode dives into the world of foaming phenomena, exploring how they arise and how they affect the properties of suspensions. 

We discuss surfactants, which can encourage foam formation, and defoamers, which help keep it under control.

What key insights are needed to effectively manage these challenges?]]>666ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse63fullhttps://www.spreaker.com/episode/cratering-phenomena-and-ceramic-glazes-in-short--68267642
In this episode, we break down the key causes, explain how they arise, and share practical ways to prevent them.

For a deeper dive into the topic, check out episode #39.]]>https://api.spreaker.com/episode/68267642Mon, 27 Oct 2025 03:30:09 +0000Zschimmer & Schwarz CeramcoA closer look at one of the most common flaws that can affect both the performance and the appearance of ceramic glaze. In this episode, we break down the key causes, explain how they arise, and share practical ways to prevent them. For a deeper...
In this episode, we break down the key causes, explain how they arise, and share practical ways to prevent them.

For a deeper dive into the topic, check out episode #39.]]>630ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse62fullhttps://www.spreaker.com/episode/rheology-in-a-nutshell-fundamentals-applications-and-role--68164191
This episode answers exactly these questions. Without delving into complex details, it presents a few key concepts to help navigate topics such as viscosity, material behavior, and process control.

It’s a first step toward understanding the practical role of rheology in improving quality and production efficiency. In ten minutes.]]>https://api.spreaker.com/episode/68164191Thu, 16 Oct 2025 13:15:08 +0000Zschimmer & Schwarz CeramcoWhat is rheology and what is it used for? This episode answers exactly these questions. Without delving into complex details, it presents a few key concepts to help navigate topics such as viscosity, material behavior, and process control. It’s a...
This episode answers exactly these questions. Without delving into complex details, it presents a few key concepts to help navigate topics such as viscosity, material behavior, and process control.

It’s a first step toward understanding the practical role of rheology in improving quality and production efficiency. In ten minutes.]]>680ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse61fullhttps://www.spreaker.com/episode/wetting-agents-functions-and-applications-in-the-ceramic-industry--67878821
It can also be understood as the process through which effective contact is established between a liquid and a solid.

In some cases, solid surfaces exhibit low wettability—a characteristic that, while not inherently problematic, can lead to significant issues in the ceramic industry.

When raw ceramic bodies or suspended particles display poor wettability, production inefficiencies may arise, ultimately affecting the quality of the final product.

Wetting additives play a crucial role in creating the optimal conditions for achieving proper substrate wettability.

But how do they work, and in which applications are they most commonly used?
]]>https://api.spreaker.com/episode/67878821Mon, 29 Sep 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoWettability is, in general terms, the property that describes a liquid's ability to adhere to a solid surface. It can also be understood as the process through which effective contact is established between a liquid and a solid. In some cases, solid...
It can also be understood as the process through which effective contact is established between a liquid and a solid.

In some cases, solid surfaces exhibit low wettability—a characteristic that, while not inherently problematic, can lead to significant issues in the ceramic industry.

When raw ceramic bodies or suspended particles display poor wettability, production inefficiencies may arise, ultimately affecting the quality of the final product.

Wetting additives play a crucial role in creating the optimal conditions for achieving proper substrate wettability.

But how do they work, and in which applications are they most commonly used?
]]>926ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse60fullhttps://www.spreaker.com/episode/water-conductivity-and-industrial-processes--67732946
When conductivity levels go unchecked, they can compromise the quality of the final product, cause corrosion in equipment, or alter the reactivity of the materials used.

In this episode, we explore why continuous monitoring is essential and what strategies companies adopt to keep conductivity within optimal limits.

We discuss not only direct treatments like reverse osmosis and deionization, but also indirect approaches: the use of additives and rheological modifiers can help mitigate the negative effects of high conductivity, ensuring more stable processes and more reliable end products.Zs_lab, educational, Zschimmer&Schwarz, Tiles, Ceramco, Chemistry, Ceramics,]]>https://api.spreaker.com/episode/67732946Mon, 15 Sep 2025 02:30:08 +0000Zschimmer & Schwarz CeramcoThe electrical conductivity of water is a key parameter in industrial production processes, as it reflects the amount of dissolved ions that can directly impact the stability and efficiency of operations. When conductivity levels go unchecked, they...
When conductivity levels go unchecked, they can compromise the quality of the final product, cause corrosion in equipment, or alter the reactivity of the materials used.

In this episode, we explore why continuous monitoring is essential and what strategies companies adopt to keep conductivity within optimal limits.

We discuss not only direct treatments like reverse osmosis and deionization, but also indirect approaches: the use of additives and rheological modifiers can help mitigate the negative effects of high conductivity, ensuring more stable processes and more reliable end products.Zs_lab, educational, Zschimmer&Schwarz, Tiles, Ceramco, Chemistry, Ceramics,]]>653ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse59fullhttps://www.spreaker.com/episode/chemicals-for-ceramic-glazes-the-grinding-phase--67557118
We focus on dispersants and binders, compounds that give the glaze the right balance of cohesion, stability, and flow. But there’s no one-size-fits-all solution here: the type of additive must be tailored to the specific application method, whether it's airless spraying, bell, or curtain coating.

A technical yet accessible look at how chemistry drives performance—right from the start.
]]>https://api.spreaker.com/episode/67557118Mon, 01 Sep 2025 02:30:08 +0000Zschimmer & Schwarz CeramcoIn this episode, we dive into the essential role of chemical additives used during the grinding phase of ceramic glazes—a crucial step that sets the stage for successful application on the glazing line.  We focus on dispersants and binders, compounds...
We focus on dispersants and binders, compounds that give the glaze the right balance of cohesion, stability, and flow. But there’s no one-size-fits-all solution here: the type of additive must be tailored to the specific application method, whether it's airless spraying, bell, or curtain coating.

A technical yet accessible look at how chemistry drives performance—right from the start.
]]>557ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse58fullhttps://www.spreaker.com/episode/maintenance-fluids-and-ceramic-digital-printers-cleaner-stand-by-fluid-and-model-fluid--67470181
At the core of this shift are ceramic digital printers—advanced machines that use inkjet technology to precisely apply both functional and decorative materials.

While the focus is often on inks and printing performance, there’s another category of fluids working quietly behind the scenes: maintenance fluids.

Though they don't directly impact the final aesthetic result, they play a vital role in keeping printers running smoothly and extending their lifespan.

In this episode, we explore three key types of maintenance fluids: cleaners, stand-by fluids, and model fluids—each essential for ensuring reliable and consistent digital printing performance.]]>https://api.spreaker.com/episode/67470181Tue, 26 Aug 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoDigital printing has transformed the ceramic industry, opening the door to highly sophisticated, versatile, and customizable designs. At the core of this shift are ceramic digital printers—advanced machines that use inkjet technology to precisely...
At the core of this shift are ceramic digital printers—advanced machines that use inkjet technology to precisely apply both functional and decorative materials.

While the focus is often on inks and printing performance, there’s another category of fluids working quietly behind the scenes: maintenance fluids.

Though they don't directly impact the final aesthetic result, they play a vital role in keeping printers running smoothly and extending their lifespan.

In this episode, we explore three key types of maintenance fluids: cleaners, stand-by fluids, and model fluids—each essential for ensuring reliable and consistent digital printing performance.]]>1043ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse57fullhttps://www.spreaker.com/episode/temporary-binders-functions-and-actions--67114921
These substances, often polymer-based, act on a chemical level by creating bonds between particles, increasing the mechanical strength of the mixture.

In this episode, we explore what they are, how they work, and why they are essential in modern ceramic processes.]]>https://api.spreaker.com/episode/67114921Mon, 04 Aug 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoIn the world of ceramics, temporary binders play a crucial role in improving the cohesion and workability of slips. These substances, often polymer-based, act on a chemical level by creating bonds between particles, increasing the mechanical strength...
These substances, often polymer-based, act on a chemical level by creating bonds between particles, increasing the mechanical strength of the mixture.

In this episode, we explore what they are, how they work, and why they are essential in modern ceramic processes.]]>1079ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse56fullhttps://www.spreaker.com/episode/behind-the-scenes-of-innovation-exploring-the-challenges-and-methodology-behind-the-development-of-chemical-auxiliaries--67013385
Although it begins in an academic context, the process described closely mirrors the structured, methodical approach followed by laboratory professionals in real-world industrial settings.]]>https://api.spreaker.com/episode/67013385Mon, 21 Jul 2025 02:30:08 +0000Zschimmer & Schwarz CeramcoThis episode takes inspiration from the thesis work of the Head of Research at Zschimmer & Schwarz Ceramco. The goal is not to focus on the specific topic explored in that study (in this case, the well-known issue of the "black core"), but rather...
Although it begins in an academic context, the process described closely mirrors the structured, methodical approach followed by laboratory professionals in real-world industrial settings.]]>1142ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse55fullhttps://www.spreaker.com/episode/top-glaze-what-it-is-what-it-is-used-for-and-how-to-apply-it--66852611
This glaze can serve multiple functions, but it primarily protects the underlying decoration and imparts specific technical and aesthetic properties to the surface.

This episode focuses on this particular class of glazes, taking a closer look at the key functions and rheological characteristics (among others) that the suspension must exhibit, depending on the chosen application method and the type of ceramic product being manufactured.]]>https://api.spreaker.com/episode/66852611Mon, 07 Jul 2025 02:30:08 +0000Zschimmer & Schwarz CeramcoIn the ceramic field, a “top glaze” refers to the glaze applied as the final layer onto the unfired ceramic substrate.  This glaze can serve multiple functions, but it primarily protects the underlying decoration and imparts specific technical and...
This glaze can serve multiple functions, but it primarily protects the underlying decoration and imparts specific technical and aesthetic properties to the surface.

This episode focuses on this particular class of glazes, taking a closer look at the key functions and rheological characteristics (among others) that the suspension must exhibit, depending on the chosen application method and the type of ceramic product being manufactured.]]>1031ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse54fullhttps://www.spreaker.com/episode/chimic-a-i-chemistry-through-the-eyes-of-artificial-intelligence-a-playful-experiment--66580281
We posed a few simple questions to artificial intelligence, asking it to write a short text about chemistry with complete freedom to choose the themes and highlights.

The result? Amusing, sometimes absurd—mostly accurate, but not always.

As we know, Large Language Models (the technology behind AI’s ability to understand and generate text) can produce content that sounds convincing and is often correct, yet it’s not immune to errors or even clichés. With so much information available online, inaccuracies are just a step away.

That’s why it’s essential to keep in mind that this is, above all, an experiment—and, let’s not forget, just a bit of fun!]]>https://api.spreaker.com/episode/66580281Mon, 23 Jun 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoAfter more than fifty episodes exploring topics of general interest—always through the lens of chemistry and ceramic production—we’ve decided to have some fun. We posed a few simple questions to artificial intelligence, asking it to write a short...
We posed a few simple questions to artificial intelligence, asking it to write a short text about chemistry with complete freedom to choose the themes and highlights.

The result? Amusing, sometimes absurd—mostly accurate, but not always.

As we know, Large Language Models (the technology behind AI’s ability to understand and generate text) can produce content that sounds convincing and is often correct, yet it’s not immune to errors or even clichés. With so much information available online, inaccuracies are just a step away.

That’s why it’s essential to keep in mind that this is, above all, an experiment—and, let’s not forget, just a bit of fun!]]>914ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse53fullhttps://www.spreaker.com/episode/melting-materials-and-ceramic-production-what-they-are-and-what-they-are-for--66340612
This action, which occurs through the breaking of the molecular structure of the compound (in our case, silica) by certain ions, affects several factors and must be carefully calibrated each time to achieve the desired result.

Some of the areas influenced by this process include the grit application, the glossy or matte finish of the surface, interaction with colors, and energy savings.

How do these materials (such as sodium, potassium, zinc, calcium, boron, etc.) work within the suspensions they are added to, and how does this action reflect on the final ceramic material?]]>https://api.spreaker.com/episode/66340612Mon, 09 Jun 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoMelting materials used in ceramics, often in glazes and digital glues, are capable of lowering the melting point of a material or compound, thus accelerating the sintering process. This action, which occurs through the breaking of the molecular...
This action, which occurs through the breaking of the molecular structure of the compound (in our case, silica) by certain ions, affects several factors and must be carefully calibrated each time to achieve the desired result.

Some of the areas influenced by this process include the grit application, the glossy or matte finish of the surface, interaction with colors, and energy savings.

How do these materials (such as sodium, potassium, zinc, calcium, boron, etc.) work within the suspensions they are added to, and how does this action reflect on the final ceramic material?]]>1104ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse52fullhttps://www.spreaker.com/episode/ceramic-production-and-digital-processes-productivity-challenges-and-preventive-actions--66200545
The ceramic industry, too, must adhere to rules and parameters that enhance productivity while avoiding any form of waste.

However, process interruptions—representing the most extreme scenarios—can be triggered by numerous factors and can occur at various stages along the production line.

Even the digital printing process, including all the micro-processes that occur immediately before and after the printer, can be prone to issues that, in the most severe cases, lead to machine downtime.

This discussion explores some of the most representative critical scenarios related to the topic, providing an overview of preventive actions that can be implemented to mitigate such risks.]]>https://api.spreaker.com/episode/66200545Mon, 26 May 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoIndustrial productivity is a top priority for any manufacturing enterprise, regardless of its field of operation. The ceramic industry, too, must adhere to rules and parameters that enhance productivity while avoiding any form of waste. However,...
The ceramic industry, too, must adhere to rules and parameters that enhance productivity while avoiding any form of waste.

However, process interruptions—representing the most extreme scenarios—can be triggered by numerous factors and can occur at various stages along the production line.

Even the digital printing process, including all the micro-processes that occur immediately before and after the printer, can be prone to issues that, in the most severe cases, lead to machine downtime.

This discussion explores some of the most representative critical scenarios related to the topic, providing an overview of preventive actions that can be implemented to mitigate such risks.]]>1101ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse51fullhttps://www.spreaker.com/episode/reverse-osmosis-problems-and-solutions-in-water-treatment--66012818
For example, process water forms the basis of different production phases and ensures their proper development.

However, not all waters are the same.

Depending on its source, water can have very different properties, which may make it suitable or unsuitable for a specific process.

In general, water quality is often a necessary precondition.

For this reason, there are various processes capable of purifying water efficiently and, most importantly, safely.

One of the most widespread and commonly used methods is reverse osmosis.]]>https://api.spreaker.com/episode/66012818Mon, 12 May 2025 02:30:08 +0000Zschimmer & Schwarz CeramcoWater is one of the most widely used natural resources in numerous applications and across various sectors of industrial production. For example, process water forms the basis of different production phases and ensures their proper development....
For example, process water forms the basis of different production phases and ensures their proper development.

However, not all waters are the same.

Depending on its source, water can have very different properties, which may make it suitable or unsuitable for a specific process.

In general, water quality is often a necessary precondition.

For this reason, there are various processes capable of purifying water efficiently and, most importantly, safely.

One of the most widespread and commonly used methods is reverse osmosis.]]>923ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse50fullhttps://www.spreaker.com/episode/suspending-agents-nature-function-and-chemical-physical-principles--65745320
Available in both liquid and solid forms, these products act within the suspension to ensure the right balance.

There are various mechanisms that can be employed to properly maintain the solid phase of the mixture in suspension.

Among these, the most significant are about viscosity, electrostatic repulsion, and concentration (solid/liquid ratio).

This episode, after reviewing the properties of suspending agents, focuses on these three main tools, delving into the reasons and mechanisms behind each, also considering the application systems through which suspensions are deposited onto the ceramic substrate—a detail that can significantly influence the type of suspending agent to be used.]]>https://api.spreaker.com/episode/65745320Mon, 28 Apr 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoSuspending agents belong to a broad category of additives whose primary purpose is to provide ceramic suspensions (slips, glazes, engobes, or frits) with good internal stability, counteracting potential sedimentation phenomena. Available in both...
Available in both liquid and solid forms, these products act within the suspension to ensure the right balance.

There are various mechanisms that can be employed to properly maintain the solid phase of the mixture in suspension.

Among these, the most significant are about viscosity, electrostatic repulsion, and concentration (solid/liquid ratio).

This episode, after reviewing the properties of suspending agents, focuses on these three main tools, delving into the reasons and mechanisms behind each, also considering the application systems through which suspensions are deposited onto the ceramic substrate—a detail that can significantly influence the type of suspending agent to be used.]]>1208ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse49fullhttps://www.spreaker.com/episode/complexing-agents-and-ceramic-production-what-they-are-and-how-they-work--65530844
They are responsible for one of the main mechanisms underlying the deflocculation process: complexation.

Complexing agents (or chelating agents) are chemicals that bind to specific ions (such as calcium, magnesium, iron, etc.), forming stable complexes.

This property allows them to "sequester" metals, making them less reactive or preventing their precipitation in solutions.

These are simplified and very short descriptions of this particular category of additives. 

The episode takes a closer look at the mechanisms enacted by these substances within the ceramic production process, highlighting their functions, benefits, and sometimes, risks.]]>https://api.spreaker.com/episode/65530844Mon, 14 Apr 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoComplexing agents are capable of catching multivalent cations present in suspension to prevent them from negatively affecting the ceramic process.  They are responsible for one of the main mechanisms underlying the deflocculation process:...
They are responsible for one of the main mechanisms underlying the deflocculation process: complexation.

Complexing agents (or chelating agents) are chemicals that bind to specific ions (such as calcium, magnesium, iron, etc.), forming stable complexes.

This property allows them to "sequester" metals, making them less reactive or preventing their precipitation in solutions.

These are simplified and very short descriptions of this particular category of additives. 

The episode takes a closer look at the mechanisms enacted by these substances within the ceramic production process, highlighting their functions, benefits, and sometimes, risks.]]>898false48fullhttps://www.spreaker.com/episode/relief-surfaces-and-ceramic-production-3d-effects-methods-and-techniques--65195787
This is not a new requirement: it took its first steps with the help of traditional technologies, but it has found new momentum with the arrival of the latest digital techniques.

The episode offers an overview of the main methodologies currently used to achieve textured surfaces, delving into the chemical mechanisms that occur on the surface and contribute to producing the desired effects.]]>https://api.spreaker.com/episode/65195787Mon, 31 Mar 2025 02:30:07 +0000Zschimmer & Schwarz CeramcoThe topic of non-planar surfaces, which develop on multiple micro-levels and are sometimes improperly identified as 3D surfaces, plays a crucial role in giving ceramic surfaces not only a more natural appearance but also a broader and more extensive...
This is not a new requirement: it took its first steps with the help of traditional technologies, but it has found new momentum with the arrival of the latest digital techniques.

The episode offers an overview of the main methodologies currently used to achieve textured surfaces, delving into the chemical mechanisms that occur on the surface and contribute to producing the desired effects.]]>1101ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse47fullhttps://www.spreaker.com/episode/preparatory-stages-of-the-digital-printing-process-from-files-to-ceramic-support--64923923
This second part looks at the necessary preparatory work for the printing phase, going through the various steps involved in preparing a print file.

Regardless of the media on which you will work.

Some key words: standardized lighting, colorimeter, spectrophotometer, linearization, chart...]]>https://api.spreaker.com/episode/64923923Mon, 17 Mar 2025 03:30:07 +0000Zschimmer & Schwarz CeramcoIn the previous episode (#45) we discussed the technical aspects of digital printing systems in relation to ceramic bricks. This second part looks at the necessary preparatory work for the printing phase, going through the various steps involved in...
This second part looks at the necessary preparatory work for the printing phase, going through the various steps involved in preparing a print file.

Regardless of the media on which you will work.

Some key words: standardized lighting, colorimeter, spectrophotometer, linearization, chart...]]>1153false46fullhttps://www.spreaker.com/episode/digital-printing-opportunities-and-challenges-in-heavy-clay-ceramics--64645741
These techniques are suitable to produce traditional products for the existing market. 

What added value does digital printing offer in this field?]]>https://api.spreaker.com/episode/64645741Mon, 03 Mar 2025 03:30:07 +0000Zschimmer & Schwarz CeramcoAt present, in the heavy clay industry, products are decorated mainly by applying engobe with the aid of scattered granules or by means of reduction effects created by the firing process. These techniques are suitable to produce traditional products...
These techniques are suitable to produce traditional products for the existing market. 

What added value does digital printing offer in this field?]]>1156ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse45fullhttps://www.spreaker.com/episode/operating-temperature-ceramic-production--64389388
However, this parameter is not always easy to manage, especially if we consider the fluctuations promoted by seasonability.

The episode addresses the topic with the help of specific examples, highlighting the main scenarios and the different levers on which one can act to better manage the anomalies that may occur along the production lines.]]>https://api.spreaker.com/episode/64389388Mon, 17 Feb 2025 03:30:07 +0000Zschimmer & Schwarz CeramcoThe operating temperature is an important parameter that ceramic producers must take into account in order to avoid application problems that can also negatively affect the quality of the finished product. However, this parameter is not always easy...
However, this parameter is not always easy to manage, especially if we consider the fluctuations promoted by seasonability.

The episode addresses the topic with the help of specific examples, highlighting the main scenarios and the different levers on which one can act to better manage the anomalies that may occur along the production lines.]]>1168ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse44fullhttps://www.spreaker.com/episode/chemicals-for-ceramic-production-a-focus-on-deflocculant-and-binders--64152921
To provde the suspensions with the desired stability and workability, depending on the different applications, we use the addition of small quantities of suitable chemicals that, interacting with the solid particles, change the rheological behaviour of the whole system.

The episode offers a picture of two categories of chemical - deflocculants and binders - almost always involved in order to achieve the right result and therefore the correct application performance. ]]>https://api.spreaker.com/episode/64152921Mon, 03 Feb 2025 03:30:06 +0000Zschimmer & Schwarz CeramcoMost ceramic production processes involve the dispersion of ceramic powders in a liquid medium - mostly water - to obtain a suspension or, more generally, a dispersed system. To provde the suspensions with the desired stability and workability,...
To provde the suspensions with the desired stability and workability, depending on the different applications, we use the addition of small quantities of suitable chemicals that, interacting with the solid particles, change the rheological behaviour of the whole system.

The episode offers a picture of two categories of chemical - deflocculants and binders - almost always involved in order to achieve the right result and therefore the correct application performance. ]]>700false43fullhttps://www.spreaker.com/episode/analysis-of-ceramic-suspensions-tools-and-purposes--63753400
The episode provides an overview about the role of these important investigations, with a focus on the data and on the operations of the involved tools.

We will talk about jars, pycnometers, laser granulometers, sieves, rheometers, pointing out how all these tools are important in providing ceramic producers with the correct information to proceed without problems or unexpected critical issues.
]]>https://api.spreaker.com/episode/63753400Mon, 20 Jan 2025 03:30:06 +0000Zschimmer & Schwarz CeramcoAll analysis of ceramic suspensions carried out by those companies that supply chemicals for ceramic production are fundamental to properly develop the processes that take place along the production line. The episode provides an overview about the...
The episode provides an overview about the role of these important investigations, with a focus on the data and on the operations of the involved tools.

We will talk about jars, pycnometers, laser granulometers, sieves, rheometers, pointing out how all these tools are important in providing ceramic producers with the correct information to proceed without problems or unexpected critical issues.
]]>1341ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse42fullhttps://www.spreaker.com/episode/chemicals-seasonality-problems-and-suggestions--63416850
After offering the usual suggestions to handle the problem, the episode ends with a focus on the solubility of surfactants that can be also susceptible to seasonal and temperature changes.]]>https://api.spreaker.com/episode/63416850Mon, 23 Dec 2024 03:30:06 +0000Zschimmer & Schwarz CeramcoAfter addresing the impact that seasonality can have on the the fluidization of ceramic mixtures and on bacterial proliferation within semi-finished products, this second part of the episode 41 tries to show and explain the consequences that...
After offering the usual suggestions to handle the problem, the episode ends with a focus on the solubility of surfactants that can be also susceptible to seasonal and temperature changes.]]>832ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse41fullhttps://www.spreaker.com/episode/chemicals-seasonality-problems-and-suggestions--63239736
However, their actions can be sometimes less effective or compromised. 

There are several reasons for this performance change and seasonality is surely one of the most interesting.

Through a series of examples, the episode addresses the actions that should be taken to prevent the temperature to negatively affecting both processes and products.]]>https://api.spreaker.com/episode/63239736Tue, 10 Dec 2024 03:30:07 +0000Zschimmer & Schwarz CeramcoIn ceramics, the use of chemicals plays a fundamental role in providing the final product with high technical and aesthetic results and in promoting a proper application process. However, their actions can be sometimes less effective or compromised. ...
However, their actions can be sometimes less effective or compromised. 

There are several reasons for this performance change and seasonality is surely one of the most interesting.

Through a series of examples, the episode addresses the actions that should be taken to prevent the temperature to negatively affecting both processes and products.]]>1221ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse41fullhttps://www.spreaker.com/episode/glaze-and-grit-suspensions-differences-similarities--62969779
However, these two different suspensions show a lot of differences that may lead to very contrasting results, also implying a different approach about chemicals, both during the grinding phase and along the glazing line.

From this point of view, all chemicals involved must be marked by specific features according their intened use. What do we need to know about the subject?]]>https://api.spreaker.com/episode/62969779Mon, 25 Nov 2024 03:30:07 +0000Zschimmer & Schwarz CeramcoGlaze and grit suspensions are made up of a liquid part (usually made-up of water and one or more rheological chemicals) and a dispersed solid part. However, these two different suspensions show a lot of differences that may lead to very contrasting...
However, these two different suspensions show a lot of differences that may lead to very contrasting results, also implying a different approach about chemicals, both during the grinding phase and along the glazing line.

From this point of view, all chemicals involved must be marked by specific features according their intened use. What do we need to know about the subject?]]>1456ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse40fullhttps://www.spreaker.com/episode/cratering-phenomena-what-they-are-how-they-develop-and-how-to-manage-them--62701092
It is an application problem that leads to a misalignment of the suspension due to the presence of one or more dips.

The problem, that is already visible along the glazing line and not only after the firing process, may arise for several reasons: for example due to the presence of impurity within the ceramic raw materials or because of an improper use of defoamers.

The episode try to offer a list of the most important causes, pointing out the mechanisms behind the problem, also providing some suggestions to prevent and/or eliminate it.]]>https://api.spreaker.com/episode/62701092Tue, 12 Nov 2024 07:13:59 +0000Zschimmer & Schwarz CeramcoCratering phenomena are defects that appear as microscopic craters on the surface of ceramic bodies on which an aqueous (and still drying) suspension has been discharged. It is an application problem that leads to a misalignment of the suspension due...
It is an application problem that leads to a misalignment of the suspension due to the presence of one or more dips.

The problem, that is already visible along the glazing line and not only after the firing process, may arise for several reasons: for example due to the presence of impurity within the ceramic raw materials or because of an improper use of defoamers.

The episode try to offer a list of the most important causes, pointing out the mechanisms behind the problem, also providing some suggestions to prevent and/or eliminate it.]]>1367false39fullhttps://www.spreaker.com/episode/carboxymethylcellulose-what-is-it-for-how-to-use-it--62502478
What is the main role of this substance in the ceramic production process, and what needs to be done to properly manage it?]]>https://api.spreaker.com/episode/62502478Mon, 28 Oct 2024 03:30:01 +0000Zschimmer & Schwarz CeramcoCMC are organic compounds, water-soluble polymers derived from cellulose, widely used in several fields of industrial production. In ceramics, sodium CMCs perform multiple functions within suspensions and solutions and can be marked by very different...
What is the main role of this substance in the ceramic production process, and what needs to be done to properly manage it?]]>761ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse38fullhttps://www.spreaker.com/episode/plasticity-of-ceramic-mixtures-values-and-application-fields--62333382
In general, the use of clays marked by high plasticity values is usually synonymous with easier process management.

However, high-performing clays are not always available and it is therefore important to keep in mind other production parameters, finding a balance or even good compromises.

After a short definition of this amazing physical property, the episode offers a general overview on the issue.

Not only in relation to tiles production.]]>https://api.spreaker.com/episode/62333382Mon, 14 Oct 2024 02:30:04 +0000Zschimmer & Schwarz CeramcoThe plasticity values of ceramic mixtures is a very important issue, since it affects the values and features of the mix and therefore the proper development of the ceramic production process. In general, the use of clays marked by high plasticity...
In general, the use of clays marked by high plasticity values is usually synonymous with easier process management.

However, high-performing clays are not always available and it is therefore important to keep in mind other production parameters, finding a balance or even good compromises.

After a short definition of this amazing physical property, the episode offers a general overview on the issue.

Not only in relation to tiles production.]]>812ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse37fullhttps://www.spreaker.com/episode/how-to-improve-the-printing-definition-of-digital-inks--62213952The extraordinary precision with which the ink is discharged on the ceramic support, in fact, has opend to new extraordinary results.

However, the topic "printing definition" must be addressed with great attention, being subjected to several variables that can affect the final product.

What are these variables? What mechanisms are behind them and what can be done to not compromise a good resolution?]]>https://api.spreaker.com/episode/62213952Fri, 04 Oct 2024 02:30:02 +0000Zschimmer & Schwarz CeramcoIn ceramics, digital technology (use of digital glues and digital inks) has definitely riform the sector, making the production process much more flexible and expanding creative and aesthetic possibilities. The extraordinary precision with which the...The extraordinary precision with which the ink is discharged on the ceramic support, in fact, has opend to new extraordinary results.

However, the topic "printing definition" must be addressed with great attention, being subjected to several variables that can affect the final product.

What are these variables? What mechanisms are behind them and what can be done to not compromise a good resolution?]]>837ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse36fullhttps://www.spreaker.com/episode/scanning-electron-microscope-ceramic-production--61764676
The use of an electron beam instead of light allows to get not only outstanding high resolution images but also detailed information on the composition of the sample.

Insights are so accurate and exhaustive that offer manufacturers clear solutions or, at least, suggestions about the actions that should be taken to properly solve production critical issues.

How does the tool work and what are its most important functions to support ceramic industry?]]>https://api.spreaker.com/episode/61764676Mon, 16 Sep 2024 02:30:02 +0000Zschimmer & Schwarz CeramcoScanning Electron Microscope is a sophisticated tool used in many fields of scientific research, even in ceramics. The use of an electron beam instead of light allows to get not only outstanding high resolution images but also detailed information on...
The use of an electron beam instead of light allows to get not only outstanding high resolution images but also detailed information on the composition of the sample.

Insights are so accurate and exhaustive that offer manufacturers clear solutions or, at least, suggestions about the actions that should be taken to properly solve production critical issues.

How does the tool work and what are its most important functions to support ceramic industry?]]>1196ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse35fullhttps://www.spreaker.com/episode/sodium-silicate-deflocculation-of-ceramic-mixtures--60473456
It is a chemical compound used in several areas of industrial production. In ceramics, sodium silicate is very effective within ceramic mixtures.

Among the several effects it produces, it plays a very important role in terms of fluidization.

The episode is about the function that this substance performs, highlighting its several properties and the benefits it promotes.

With a focus on deflocculation of ceramic mixtures.]]>https://api.spreaker.com/episode/60473456Mon, 24 Jun 2024 02:30:04 +0000Zschimmer & Schwarz CeramcoSodium silicate is an inorganic substance that at room temperature it is in solid state. It is a chemical compound used in several areas of industrial production. In ceramics, sodium silicate is very effective within ceramic mixtures. Among the...
It is a chemical compound used in several areas of industrial production. In ceramics, sodium silicate is very effective within ceramic mixtures.

Among the several effects it produces, it plays a very important role in terms of fluidization.

The episode is about the function that this substance performs, highlighting its several properties and the benefits it promotes.

With a focus on deflocculation of ceramic mixtures.]]>586false34fullhttps://www.spreaker.com/episode/ceramic-firing-cycle-emissions-and-chemism-of-digital-inks--60290872
This is a problem that appears in the final stage of the ceramic production cycle, inside the kilns, but whose origin can be found in the previous application processes that mostly take place along the glazing line.

Scenarios can be different but emissions are mostly produces by the use of digital glues and digital inks that, due to their particular chemism, can be considered the core of the problem.

What do we need to know about it?]]>https://api.spreaker.com/episode/60290872Mon, 10 Jun 2024 02:30:04 +0000Zschimmer & Schwarz CeramcoPolluting and odor emissions are two important critical issues that producers have been looking for some time with considerable attention. This is a problem that appears in the final stage of the ceramic production cycle, inside the kilns, but whose...
This is a problem that appears in the final stage of the ceramic production cycle, inside the kilns, but whose origin can be found in the previous application processes that mostly take place along the glazing line.

Scenarios can be different but emissions are mostly produces by the use of digital glues and digital inks that, due to their particular chemism, can be considered the core of the problem.

What do we need to know about it?]]>623ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse33fullhttps://www.spreaker.com/episode/foam-formation-within-ceramic-glazes-how-to-deal-with-it--59663464
The phenomenon is already visible on the surface of the glaze inside the stirring systems but consequences can persist even after the end of the production, that is after the firing cycle.

Chemistry speaking, what is foam? What are the causes of its presence and what do we need to know to prevent its formation or to remove it in case of unexpected phenomena?]]>https://api.spreaker.com/episode/59663464Mon, 29 Apr 2024 02:30:04 +0000Zschimmer & Schwarz CeramcoAmong the several issues that may arise along the glazing line, the excessive foaming within glaze suspensions is one of the most frequent and problematic. The phenomenon is already visible on the surface of the glaze inside the stirring systems but...
The phenomenon is already visible on the surface of the glaze inside the stirring systems but consequences can persist even after the end of the production, that is after the firing cycle.

Chemistry speaking, what is foam? What are the causes of its presence and what do we need to know to prevent its formation or to remove it in case of unexpected phenomena?]]>627ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse32fullhttps://www.spreaker.com/episode/ceramic-glaze-application-technical-defects-the-tv-effect--59459460
It consists of a preferential migration of the glaze towards the perimeters of the tile that produces in those areas a thickening of the glaze.

The unaesthetic result is a quite regular surface swelling along the edge of the ceramic material. 

A result that recalls the old cathode-ray television sets and that may be visible even after the firing cycle.

What is exactly the TV effect? 

How does it manifest itself and what are the causes?

What can we finally do to prevent the problem?]]>https://api.spreaker.com/episode/59459460Mon, 15 Apr 2024 02:30:03 +0000Zschimmer & Schwarz CeramcoSpeaking of ceramic glaze applications and technical defects, one of the strangest and most interesting is the "TV effect". It consists of a preferential migration of the glaze towards the perimeters of the tile that produces in those areas a...
It consists of a preferential migration of the glaze towards the perimeters of the tile that produces in those areas a thickening of the glaze.

The unaesthetic result is a quite regular surface swelling along the edge of the ceramic material. 

A result that recalls the old cathode-ray television sets and that may be visible even after the firing cycle.

What is exactly the TV effect? 

How does it manifest itself and what are the causes?

What can we finally do to prevent the problem?]]>756ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse31fullhttps://www.spreaker.com/episode/excessive-viscosity-of-the-slip-causes-remedies--59211489
The barbottina's viscosity values - that is the suspension of inorganic raw materials, water and dispersants that after the atomization process will form under the weight of the presses the raw ceramic body - can sometimes rapidly and suddenly change, and grow.

In the event of an excessive or out of standard increase, many critical issues may occur, compromising the use of the watery system or even forcing producers to repeatedly stop the production line.

What are the main causes that can significantly affect the viscosity values of the slip and what do we need to know the proptly act, avoiding the worst-case scenarios?]]>https://api.spreaker.com/episode/59211489Mon, 01 Apr 2024 02:30:02 +0000Zschimmer & Schwarz CeramcoViscosity (or viscous friction coefficient) measures a substance attitude on generating friction between its layers. In other words, it defines the resistance of the fluid to its proper flow. The barbottina's viscosity values - that is the suspension...
The barbottina's viscosity values - that is the suspension of inorganic raw materials, water and dispersants that after the atomization process will form under the weight of the presses the raw ceramic body - can sometimes rapidly and suddenly change, and grow.

In the event of an excessive or out of standard increase, many critical issues may occur, compromising the use of the watery system or even forcing producers to repeatedly stop the production line.

What are the main causes that can significantly affect the viscosity values of the slip and what do we need to know the proptly act, avoiding the worst-case scenarios?]]>759ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse30fullhttps://www.spreaker.com/episode/glazes-engobes-bacterial-degradations-technical-aesthetic-consequences--59061369
And the same applies to inorganic raw materials used in the grinding process to produce the semi-finished products that will later be applied along the glazing line: frits, clays, feldspar, nepheline, etc. 

Because of the huge amount of water use, glazes and engobes grinding departments can sometimes be under the attack of significant bacterial proliferations.

Microorganisms' activity (especially that of bacteria) is able to decrease or even nullify the action of chemicals that should provide suspensions with the right features to develop a proper application, also ensuring outstanding technical and aestethic results.

In this perspective, what are the main consequences of bacterial degradations?]]>https://api.spreaker.com/episode/59061369Mon, 18 Mar 2024 03:30:02 +0000Zschimmer & Schwarz CeramcoAll process water involved in ceramic production, both tap and well waters, usually contains bacteria. And the same applies to inorganic raw materials used in the grinding process to produce the semi-finished products that will later be applied along...
And the same applies to inorganic raw materials used in the grinding process to produce the semi-finished products that will later be applied along the glazing line: frits, clays, feldspar, nepheline, etc. 

Because of the huge amount of water use, glazes and engobes grinding departments can sometimes be under the attack of significant bacterial proliferations.

Microorganisms' activity (especially that of bacteria) is able to decrease or even nullify the action of chemicals that should provide suspensions with the right features to develop a proper application, also ensuring outstanding technical and aestethic results.

In this perspective, what are the main consequences of bacterial degradations?]]>588ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse29fullhttps://www.spreaker.com/episode/digital-inks-ceramic-production-what-do-we-need-to-know--58829519
In fact, the use of digital inks has made it possible to almost totally replace the old decoration systems.

Their formulation and therefore their production is very delicate and complex, since it must strictly comply with specific parameters.

What are digital inks?

What are their components and their most important properties?

The episode tries to give simple answers to those questions, offering a short identikit of this important category of products.]]>https://api.spreaker.com/episode/58829519Mon, 04 Mar 2024 05:30:02 +0000Zschimmer & Schwarz CeramcoThanks to the digitalization of some of its processes, the ceramic industry has evolved pretty significantly over the last few years, and in this perspective the digital printing system plays one of the most important roles. In fact, the use of...
In fact, the use of digital inks has made it possible to almost totally replace the old decoration systems.

Their formulation and therefore their production is very delicate and complex, since it must strictly comply with specific parameters.

What are digital inks?

What are their components and their most important properties?

The episode tries to give simple answers to those questions, offering a short identikit of this important category of products.]]>637ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse28fullhttps://www.spreaker.com/episode/ceramic-glazes-surface-tension-chemicals--58714892https://api.spreaker.com/episode/58714892Mon, 19 Feb 2024 05:30:01 +0000Zschimmer & Schwarz Ceramco642ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse27fullhttps://www.spreaker.com/episode/ceramic-slips-rheological-behavior--58653926
More precisely, this happens when the main parameters of the atomized product (such as grain size, density, viscosity, and thixotropy) remain within a very short range.

However, slurries may suddenly change their rheological features during production. Sometimes drastically.

What are the main elements that may affect, positively or negatively, the proper rheology of the barbottina and what do we need to know to prevent and avoid fluctuations, therefore preserving the proper features of suspensions?]]>https://api.spreaker.com/episode/58653926Mon, 12 Feb 2024 08:05:30 +0000Zschimmer & Schwarz CeramcoIn general, wet grinding systems offer best performances and best production results only when the chemical and physical features of slips are constant over the duration of the entire process. More precisely, this happens when the main parameters of...
More precisely, this happens when the main parameters of the atomized product (such as grain size, density, viscosity, and thixotropy) remain within a very short range.

However, slurries may suddenly change their rheological features during production. Sometimes drastically.

What are the main elements that may affect, positively or negatively, the proper rheology of the barbottina and what do we need to know to prevent and avoid fluctuations, therefore preserving the proper features of suspensions?]]>785ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse26fullhttps://www.spreaker.com/episode/formaldehyde-ceramic-production-environmental-impact--58419456
In Ceramics, it must be carefully checked since it can seriously and negatively affect the environment.

What do we need to know about this topic?]]>https://api.spreaker.com/episode/58419456Mon, 12 Feb 2024 07:52:08 +0000Zschimmer & Schwarz CeramcoFormaldehyde, despite its wide use in many fields of the industrial production, in high percentage may be a serious problem. In Ceramics, it must be carefully checked since it can seriously and negatively affect the environment. What do we need to...
In Ceramics, it must be carefully checked since it can seriously and negatively affect the environment.

What do we need to know about this topic?]]>706ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse25fullhttps://www.spreaker.com/episode/ceramic-suspensions-rheological-behavior--57997524
It’s a branch of Physics that studies the origin, the nature and the deformation’s characteristics of a matter under the influence of external forces, with particular regard to non-Newtonian liquids. Its main goal is to define the correlations between causes (forces) and effects (deformations and flows), identifying all mechanisms that are the basis of the different rheological behavior on a microscopic and molecular scale.

The episode offers an overview about the most important rheological behaviors of ceramic suspensions: barbottine, glaze and grit suspensions, engobes and inks.

All these mixtures, in fact, in order to develop a good application and avoid serious problems along the production lines, must be marked by proper rheological features.

Which ones?]]>https://api.spreaker.com/episode/57997524Fri, 29 Dec 2023 03:30:02 +0000Zschimmer & Schwarz CeramcoRheology is the science that deals with the flow and the strain rate of matter. It’s a branch of Physics that studies the origin, the nature and the deformation’s characteristics of a matter under the influence of external forces, with particular...
It’s a branch of Physics that studies the origin, the nature and the deformation’s characteristics of a matter under the influence of external forces, with particular regard to non-Newtonian liquids. Its main goal is to define the correlations between causes (forces) and effects (deformations and flows), identifying all mechanisms that are the basis of the different rheological behavior on a microscopic and molecular scale.

The episode offers an overview about the most important rheological behaviors of ceramic suspensions: barbottine, glaze and grit suspensions, engobes and inks.

All these mixtures, in fact, in order to develop a good application and avoid serious problems along the production lines, must be marked by proper rheological features.

Which ones?]]>838ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse24fullhttps://www.spreaker.com/episode/deflocculation-of-ceramic-mixtures--57926178
The problem is marked by a progressive aggregation of solid particles and it often takes place due to phenomena of electrostatic attraction between the clay micelles in suspension.

This process leads to a significant increase in viscosity within the system, negatively affecting the proper development of the production process.

The episode offers a general overview about ceramic mixtures, focusing on the corrective action of some specific chemicals, able to develop and trigger an opposite process that provides the ceramic mixture with the proper features, restoring the parameters required for a good development of the process.

With particular reference to the three major mechanisms underlying the deflocculation process:

1. Electrostatic repulsion by cationic exchange
2. 2. Steric repulsion
3. 3. Complexation

]]>https://api.spreaker.com/episode/57926178Mon, 11 Dec 2023 03:30:02 +0000Zschimmer & Schwarz CeramcoThe episode focuses on the flocculation phenomena of ceramic mixtures. The problem is marked by a progressive aggregation of solid particles and it often takes place due to phenomena of electrostatic attraction between the clay micelles in...
The problem is marked by a progressive aggregation of solid particles and it often takes place due to phenomena of electrostatic attraction between the clay micelles in suspension.

This process leads to a significant increase in viscosity within the system, negatively affecting the proper development of the production process.

The episode offers a general overview about ceramic mixtures, focusing on the corrective action of some specific chemicals, able to develop and trigger an opposite process that provides the ceramic mixture with the proper features, restoring the parameters required for a good development of the process.

With particular reference to the three major mechanisms underlying the deflocculation process:

1. Electrostatic repulsion by cationic exchange
2. 2. Steric repulsion
3. 3. Complexation

]]>761ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse23fullhttps://www.spreaker.com/episode/ceramic-glazes-dusting-phenomena-digital-printing-decoration--57816710https://api.spreaker.com/episode/57816710Mon, 27 Nov 2023 09:18:09 +0000Zschimmer & Schwarz CeramcoThe lack of cohesion that occurs not only between the glaze’s particles but also between the glaze and the raw ceramic support can lead to a problem commonly called "dusting phenomenon". This kind of glaze, that we could define as fragile, is easily...689false22fullhttps://www.spreaker.com/episode/surface-protection-treatments-emissions-regulations--57433790
Since tiles now are used not only for floors and walls (but also for furniture: tables, top, countertops, ect) the contact with the food we eat is frequent and it must be considered.

Given that ceramics are, by their very nature, one of the most hygienic and antiseptic material in the world, it is also true that surface protective treatments that are applied after the firing cycle may represent in this perspective a serious issue: the products involved in the process, unlike ceramics, do not undergo to any modification after treatment, being not transformed by the very high temperatures of the kilns.

Even if toxic emissions provided by ceramic glass and protective products are extremely rare, it's nevertheless important to take stock and dissect the issue, looking more closely at all mechanisms (not only related to chemistry) that take place behind the scenes.]]>https://api.spreaker.com/episode/57433790Mon, 30 Oct 2023 03:30:02 +0000Zschimmer & Schwarz CeramcoThe episode focuses on a subject that may seem unimportant but that, instead, is quite relevant if we consider the recent and new intended use of ceramic surfaces (tables, countertops, etc). Since tiles now are used not only for floors and walls (but...
Since tiles now are used not only for floors and walls (but also for furniture: tables, top, countertops, ect) the contact with the food we eat is frequent and it must be considered.

Given that ceramics are, by their very nature, one of the most hygienic and antiseptic material in the world, it is also true that surface protective treatments that are applied after the firing cycle may represent in this perspective a serious issue: the products involved in the process, unlike ceramics, do not undergo to any modification after treatment, being not transformed by the very high temperatures of the kilns.

Even if toxic emissions provided by ceramic glass and protective products are extremely rare, it's nevertheless important to take stock and dissect the issue, looking more closely at all mechanisms (not only related to chemistry) that take place behind the scenes.]]>972ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse21fullhttps://www.spreaker.com/episode/ceramic-production-chemicals-reduction-of-the-environmental-impact-part-two--57239192
The perspective wants to scratch - with a deliberately provocatory approach - the idea that chemistry cannot provide, by nature, any environmental benefit.

Actually, if we addressed the subject by using a "magnifiying glass", we would notice that the use of chemicals often allows you to avoid making choices that could be much more impactful.

The challenge is to change perspective, trying to look at the scenario with a different approach, without taking anything for granted.]]>https://api.spreaker.com/episode/57239192Mon, 16 Oct 2023 02:30:02 +0000Zschimmer & Schwarz CeramcoThis episode is the second part of a general overview about the most important categories of chemicals for ceramic prodution and their positive role in terms of environmental impact. The perspective wants to scratch - with a deliberately provocatory...
The perspective wants to scratch - with a deliberately provocatory approach - the idea that chemistry cannot provide, by nature, any environmental benefit.

Actually, if we addressed the subject by using a "magnifiying glass", we would notice that the use of chemicals often allows you to avoid making choices that could be much more impactful.

The challenge is to change perspective, trying to look at the scenario with a different approach, without taking anything for granted.]]>862ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse20fullhttps://www.spreaker.com/episode/ceramic-production-chemicals-reduction-of-the-environmental-impact-part-one--57019967
The reading filter is "chemicals and environmental impact" and the goal is to break the preconception about the word "chemistry", often related to the pollution, contamination, infections.

We do not want to belittle or deny the wrong use of potentially dangerous products by some industrial producers but, for sure, we also want to fight against the word "chemofobia" that is the irrational fear or idea that all chemicals are dangerous and harmful.

In each steps of the production process, the wise use of chemicals can promote some environmental improvements that should not be underestimated or even disclaimed.]]>https://api.spreaker.com/episode/57019967Mon, 02 Oct 2023 02:30:02 +0000Zschimmer & Schwarz CeramcoThe episode aims to refocus, from a special and provocative perspective, the role of chemicals used in ceramics: from the beginning to the end of the process, that is from the grinding of the clays that form the basis of the ceramic mixture up to the...
The reading filter is "chemicals and environmental impact" and the goal is to break the preconception about the word "chemistry", often related to the pollution, contamination, infections.

We do not want to belittle or deny the wrong use of potentially dangerous products by some industrial producers but, for sure, we also want to fight against the word "chemofobia" that is the irrational fear or idea that all chemicals are dangerous and harmful.

In each steps of the production process, the wise use of chemicals can promote some environmental improvements that should not be underestimated or even disclaimed.]]>960false20fullhttps://www.spreaker.com/episode/ceramic-glazes-application-systems-rheology-synthetic-chemicals--56812112
However, sometimes glazes can still be discharged on the raw tile by means of bell or vela systems.
Each application system requires different evaluations about the glaze's rheology.

The glaze must be marked by specific properties according to the system with which it is applied along the production line.

The episode focuses on these differences and on the chemicals that can - or must - be used to get the proper features.

At the end, a brief focus on synthetic chemicals, very useful to prevent the proliferation of bacterial attacks before and during application.]]>https://api.spreaker.com/episode/56812112Mon, 18 Sep 2023 02:30:02 +0000Zschimmer & Schwarz CeramcoCeramic glazes can be applied by means of several technologies but the most common and popular is the airless spray system.  However, sometimes glazes can still be discharged on the raw tile by means of bell or vela systems. Each application system...
However, sometimes glazes can still be discharged on the raw tile by means of bell or vela systems.
Each application system requires different evaluations about the glaze's rheology.

The glaze must be marked by specific properties according to the system with which it is applied along the production line.

The episode focuses on these differences and on the chemicals that can - or must - be used to get the proper features.

At the end, a brief focus on synthetic chemicals, very useful to prevent the proliferation of bacterial attacks before and during application.]]>867false19fullhttps://www.spreaker.com/episode/what-benefits-can-you-get-by-using-water-based-digital-glues--56664054
The R&D departments of all players have been doing research for some time, trying to improve the sector with a technology that is already widely used in many other fields of the industrial production. 

Technical problems of both application machines and products (such as inks and glues) seem to be over, and the time is ripe for a final spread of this technology that surely offers several benefits on a technical, aesthetical, and environmental level.

After a short introduction about the chemical nature and the main features of water-based glues, the episode focuses on the most significant advantages promoted by this important kind of products, also pointing out the mechanisms behind them. ]]>https://api.spreaker.com/episode/56664054Sun, 03 Sep 2023 22:30:02 +0000Zschimmer & Schwarz CeramcoIn Ceramics, the water-based digital system is a very important topic of interest. The R&D departments of all players have been doing research for some time, trying to improve the sector with a technology that is already widely used in many other...
The R&D departments of all players have been doing research for some time, trying to improve the sector with a technology that is already widely used in many other fields of the industrial production. 

Technical problems of both application machines and products (such as inks and glues) seem to be over, and the time is ripe for a final spread of this technology that surely offers several benefits on a technical, aesthetical, and environmental level.

After a short introduction about the chemical nature and the main features of water-based glues, the episode focuses on the most significant advantages promoted by this important kind of products, also pointing out the mechanisms behind them. ]]>995ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse18fullhttps://www.spreaker.com/episode/water-based-digital-glues-and-ceramic-ceramic-production-what-are-they-and-how-do-they-work--56179108
Even if each glue differently acts on glass powders and grits, there are two main categories that must be considered: solvent-based digital glues (based on non polar solvents) and water-based digital glues (based polar solvents and water).

This episode opens with a general introduction on the chemical nature of these products, then offering two important focuses on the operation and mechanisms of action that they develop on the raw tile support. Both with similarities and differences.]]>https://api.spreaker.com/episode/56179108Mon, 24 Jul 2023 02:30:02 +0000Zschimmer & Schwarz CeramcoIn ceramic production, the use of digital glues for glaze and grit applications has almost completely replaced the spray/airless application system. Even if each glue differently acts on glass powders and grits, there are two main categories that...
Even if each glue differently acts on glass powders and grits, there are two main categories that must be considered: solvent-based digital glues (based on non polar solvents) and water-based digital glues (based polar solvents and water).

This episode opens with a general introduction on the chemical nature of these products, then offering two important focuses on the operation and mechanisms of action that they develop on the raw tile support. Both with similarities and differences.]]>897ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse17fullhttps://www.spreaker.com/episode/black-core-origin-of-the-problem-and-resolutive-actions--54840895
Its presence is usually sign of inadequate oxidation and it has not to be considered as a defect that compromises the product functionality.

However it's a very serious aesthetic problem, especially if we consider the increasingly different intended use of ceramics.

The origins of this particular defect are many and, according to the specific production conditions, even the actions and solutions to reduce or prevent it can be different.

The episode focuses exactly on this topic, offering a journey that starts at the origins of the problem,and then ending with a range of possible interventions.]]>https://api.spreaker.com/episode/54840895Mon, 26 Jun 2023 02:30:02 +0000Zschimmer & Schwarz CeramcoThe black core is a localized area marked by a brown/black (or even white) color, clearly visible in the thickness of the ceramic tile. Its presence is usually sign of inadequate oxidation and it has not to be considered as a defect that compromises...
Its presence is usually sign of inadequate oxidation and it has not to be considered as a defect that compromises the product functionality.

However it's a very serious aesthetic problem, especially if we consider the increasingly different intended use of ceramics.

The origins of this particular defect are many and, according to the specific production conditions, even the actions and solutions to reduce or prevent it can be different.

The episode focuses exactly on this topic, offering a journey that starts at the origins of the problem,and then ending with a range of possible interventions.]]>944ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse16fullhttps://www.spreaker.com/episode/chemicals-for-application-developed-before-and-after-the-digital-printing-process-part-two--54163082
The different chemical nature of the inks (non polar polymers) and all the water-based suspensions (polar), is the basis of the critical issue and it basically results in a incompatibility between the two applications due to a lack of interaction. Just like between water and oil.

The episode looks closer at the mechanisms behind the phenomenon, offering some effective actions to avoid or reduce it.]]>https://api.spreaker.com/episode/54163082Mon, 12 Jun 2023 02:30:01 +0000Zschimmer & Schwarz CeramcoAfter introducing the topic in the previous episode and getting into the details of the problems that may arise before the inkjet application, this new episode focuses on the repellency phenomena that occur after the digital printing process at the...
The different chemical nature of the inks (non polar polymers) and all the water-based suspensions (polar), is the basis of the critical issue and it basically results in a incompatibility between the two applications due to a lack of interaction. Just like between water and oil.

The episode looks closer at the mechanisms behind the phenomenon, offering some effective actions to avoid or reduce it.]]>742ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse15fullhttps://www.spreaker.com/episode/chemicals-for-application-developed-before-and-after-digital-printing-process-part-one--54009509
The new scenario has forced a different attention to all those applications that occur along the glazing line both before and after the digital printing process.

In particular, the different nature of the solvent-based inks, with respect to all the water-based applications of the glazing line (engobes, glazes, grits, etc.), often leads to repellency phenomena that can compromise the proper printing process. In addition, the glaze applied as a final protection (on the ink), when not accurately mixed with proper chemicals, may lead to excessive or low drainage, or even to phenomena of inhomogeneous ink's absorption.

What kind of action must be taken in all these cases? What are the PRIMERS usually involved and how do they work?]]>https://api.spreaker.com/episode/54009509Mon, 29 May 2023 02:30:02 +0000Zschimmer & Schwarz CeramcoThe ink-jet decoration - that has replaced traditional decoration systems - has removed several problems bringing out, however, new and more complex critical issues. The new scenario has forced a different attention to all those applications that...
The new scenario has forced a different attention to all those applications that occur along the glazing line both before and after the digital printing process.

In particular, the different nature of the solvent-based inks, with respect to all the water-based applications of the glazing line (engobes, glazes, grits, etc.), often leads to repellency phenomena that can compromise the proper printing process. In addition, the glaze applied as a final protection (on the ink), when not accurately mixed with proper chemicals, may lead to excessive or low drainage, or even to phenomena of inhomogeneous ink's absorption.

What kind of action must be taken in all these cases? What are the PRIMERS usually involved and how do they work?]]>676ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse15fullhttps://www.spreaker.com/episode/chemicals-for-ceramic-mixtures-a-short-overview--53833844
These mixtures, since they must be properly managed in the various stages of the production process - from grinding to pressing (or forming) - must be marked by specific and particular features.

In addition to this, the raw ceramic material, once it has been pressed, must have the right properties to prevent and avoid the problems that may occur along the lines (before entering the kilns) and to develop ceramic surfaces without aesthetic or technical defects.

To do this, the use of specific chemicals is a must.

What are the main chemical categories involved and added to ceramic mixtures?

What role do they play and what kind of actions do they promote?]]>https://api.spreaker.com/episode/53833844Mon, 15 May 2023 02:30:01 +0000Zschimmer & Schwarz CeramcoThe ceramic mixture usually used in ceramic production, largely consists of inorganic raw materials (clay, feldspar, sand, etc.), grinding water and chemical. These mixtures, since they must be properly managed in the various stages of the production...
These mixtures, since they must be properly managed in the various stages of the production process - from grinding to pressing (or forming) - must be marked by specific and particular features.

In addition to this, the raw ceramic material, once it has been pressed, must have the right properties to prevent and avoid the problems that may occur along the lines (before entering the kilns) and to develop ceramic surfaces without aesthetic or technical defects.

To do this, the use of specific chemicals is a must.

What are the main chemical categories involved and added to ceramic mixtures?

What role do they play and what kind of actions do they promote?]]>1097ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse14fullhttps://www.spreaker.com/episode/superficial-halos-formation-during-the-drying-process--53546806
The heating to which the ceramic body is subjected leads to a migration of the water molecules and so to their evaporation.

Sometimes this process can be not completely homogeneous over the entire surface of the tile.

More precisely: the parts of the ceramic body that rest on the basket rollers may have different evaporation times compared to those areas of the tile that are not in contact with the metal parts of the dryer.

This different evaporation process can sometimes produce striped halos on the surface that may remain visible even after the drying cycle. What are the reasons and the mechanisms of the problem and what kind of actions must be previously take to avoid it?]]>https://api.spreaker.com/episode/53546806Mon, 17 Apr 2023 02:00:01 +0000Zschimmer & Schwarz CeramcoIn ceramic, the drying process takes place inside dryers where raw tiles are placed on metal supports (roller stands) for a preset time, until the residual humidity's percentage is close to 0%. The heating to which the ceramic body is subjected leads...
The heating to which the ceramic body is subjected leads to a migration of the water molecules and so to their evaporation.

Sometimes this process can be not completely homogeneous over the entire surface of the tile.

More precisely: the parts of the ceramic body that rest on the basket rollers may have different evaporation times compared to those areas of the tile that are not in contact with the metal parts of the dryer.

This different evaporation process can sometimes produce striped halos on the surface that may remain visible even after the drying cycle. What are the reasons and the mechanisms of the problem and what kind of actions must be previously take to avoid it?]]>801ceramco,ceramics,chemistry,educational,zschimmer&schwarzfalse13fullhttps://www.spreaker.com/episode/chemicals-ceramic-glaze-application-part-two--53404715
We went deeper by addressing all those categories that are used during the preparatory step, that is the grinding stage, moving later towards the glazing line where we focused on the so-called binders for glazes.

This episode closes the subject with a panorama about actions and benefits provided by surfactants, wetting and suspending agents, defoamers and binders usually added along the glazing line, when the production is already ongoing.]]>https://api.spreaker.com/episode/53404715Mon, 03 Apr 2023 02:30:01 +0000Zschimmer & Schwarz CeramcoIn the previous episode, we offered a general overview on the most important chemicals normally used for ceramic glaze applications. We went deeper by addressing all those categories that are used during the preparatory step, that is the grinding...
We went deeper by addressing all those categories that are used during the preparatory step, that is the grinding stage, moving later towards the glazing line where we focused on the so-called binders for glazes.

This episode closes the subject with a panorama about actions and benefits provided by surfactants, wetting and suspending agents, defoamers and binders usually added along the glazing line, when the production is already ongoing.]]>768ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse12fullhttps://www.spreaker.com/episode/chemicals-and-ceramic-glaze-application-part-one--53239665
If you want to get high performances in terms of process and product, the glaze must be marked by proper rheological features that always change according to the application conditions of the production line.

The right formulation of glaze suspensions, therefore is a precondition for a proper application and a result without technical and aesthetic defects.

What are the most important categories of chemicals used for glaze suspensions?
How do they act, and what kind of problems do they solve?]]>https://api.spreaker.com/episode/53239665Mon, 20 Mar 2023 03:00:02 +0000Zschimmer & Schwarz CeramcoThe ceramic glaze application that takes place along the glazing line is one of the most delicate steps of the ceramic production process. If you want to get high performances in terms of process and product, the glaze must be marked by proper...
If you want to get high performances in terms of process and product, the glaze must be marked by proper rheological features that always change according to the application conditions of the production line.

The right formulation of glaze suspensions, therefore is a precondition for a proper application and a result without technical and aesthetic defects.

What are the most important categories of chemicals used for glaze suspensions?
How do they act, and what kind of problems do they solve?]]>933ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse12fullhttps://www.spreaker.com/episode/dry-grit-application-by-means-of-analogical-systems--53102817
A kind of application that involves a huge amount of water within which the grit is suspended. Nevertheless, in recent time a different application method is spreading.

We could define it as a dry method that, however, has nothing to do with digital systems (that involve, instead, the use of digital glues together with a dry application of grit).

Without forcing the words, in this case we could talk about "analogue dry application of grits".

How does this application work and what sort of features must the grit have to properly develop the process and to produce high-performing ceramic tiles?]]>https://api.spreaker.com/episode/53102817Mon, 06 Mar 2023 03:00:02 +0000Zschimmer & Schwarz CeramcoIn ceramic production, grit applications are mainly "wet applications" made by means of airless spraying systems. A kind of application that involves a huge amount of water within which the grit is suspended. Nevertheless, in recent time a different...
A kind of application that involves a huge amount of water within which the grit is suspended. Nevertheless, in recent time a different application method is spreading.

We could define it as a dry method that, however, has nothing to do with digital systems (that involve, instead, the use of digital glues together with a dry application of grit).

Without forcing the words, in this case we could talk about "analogue dry application of grits".

How does this application work and what sort of features must the grit have to properly develop the process and to produce high-performing ceramic tiles?]]>726ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse11fullhttps://www.spreaker.com/episode/digital-glaze-application-by-means-of-non-piezoelectric-systems--52781283
Nevertheless, recently some new application machines have appeared on the market.

They cannot be defined as completely digital but they cannot even be comparable to traditional analogue techniques. How do they work?

What kind of features should the glaze have to be properly applied?]]>https://api.spreaker.com/episode/52781283Mon, 20 Feb 2023 03:00:01 +0000Zschimmer & Schwarz CeramcoIn the field of ceramics, glazes are usually applied on the raw tile by means of spray “analogical” systems (airless application system). Nevertheless, recently some new application machines have appeared on the market. They cannot be defined as...
Nevertheless, recently some new application machines have appeared on the market.

They cannot be defined as completely digital but they cannot even be comparable to traditional analogue techniques. How do they work?

What kind of features should the glaze have to be properly applied?]]>709ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse110fullhttps://www.spreaker.com/episode/mechanical-resistance-of-green-and-dried-ceramic-material--52645380
Chipping or breakage may occur if no preventive action is taken to increase the material's mechanical resistance.

• What does the mechanical resistance value mean?
• How do chemicals used to increase it work?
• What measures can be taken to achieve better results?
• Temporary binders surely have the most important role but what should be taken into account to emphasize their action?

]]>https://api.spreaker.com/episode/52645380Mon, 06 Feb 2023 03:00:01 +0000Zschimmer & Schwarz CeramcoAlong the ceramic production line that from the pressing stage leads to the kilns, raw tiles (still delicate and fragile) often undergo to stresses on the conveyor roller that can compromise them. Chipping or breakage may occur if no preventive...
Chipping or breakage may occur if no preventive action is taken to increase the material's mechanical resistance.

• What does the mechanical resistance value mean?
• How do chemicals used to increase it work?
• What measures can be taken to achieve better results?
• Temporary binders surely have the most important role but what should be taken into account to emphasize their action?

]]>960false19fullhttps://www.spreaker.com/episode/superficial-pinholes-of-ceramic-tiles-roots-causes-remedies--52497142
If you do not meet the proper parameters of the process, this application can lead to several problems able to compromise the ceramic surface, both technically and aesthetically.

The formation of pinholes is one of the most frequent. What are the roots of the problem and what can we do to prevent it?]]>https://api.spreaker.com/episode/52497142Mon, 23 Jan 2023 03:00:01 +0000Zschimmer & Schwarz CeramcoThe ceramic production process - after the early stages that from the formation of the tile under the press lead to the applications of the glazing line - usually involves a final application of grit or glaze. Sometimes in huge amount. If you do not...
If you do not meet the proper parameters of the process, this application can lead to several problems able to compromise the ceramic surface, both technically and aesthetically.

The formation of pinholes is one of the most frequent. What are the roots of the problem and what can we do to prevent it?]]>661ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse18fullhttps://www.spreaker.com/episode/clogging-of-spray-nozzle-during-grit-application--52385814
chine is equipped with spraying guns that end with special nozzles that properly discharge the suspension on the raw ceramic surface. Sometimes these nozzles can be clogged during application stage, forcing producers to slow down or even stop the production cycle.

The problem, that has a significant and negative impact on the industrial productivity, can arise because of several scenarios such as a wrong set-up of the application machine, an improper grit grain size or the presence of localized sedimentation phenomena.

In detail, what are the mechanisms that can lead to the problem and what do you need to know to take the right actions to prevent it?]]>https://api.spreaker.com/episode/52385814Mon, 09 Jan 2023 03:00:01 +0000Zschimmer & Schwarz CeramcoIn the ceramic tiles prodcution, engobes, grits, and glazes are still applied - to a large extent - by means of airless spray systems. chine is equipped with spraying guns that end with special nozzles that properly discharge the suspension on the...
chine is equipped with spraying guns that end with special nozzles that properly discharge the suspension on the raw ceramic surface. Sometimes these nozzles can be clogged during application stage, forcing producers to slow down or even stop the production cycle.

The problem, that has a significant and negative impact on the industrial productivity, can arise because of several scenarios such as a wrong set-up of the application machine, an improper grit grain size or the presence of localized sedimentation phenomena.

In detail, what are the mechanisms that can lead to the problem and what do you need to know to take the right actions to prevent it?]]>660ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse16fullhttps://www.spreaker.com/episode/surface-protective-products-post-treatment-criticalities--52206037
Even if the amount of removed material is very small, these processes may bring out to the surface all that micro-porosity that are inside the glaze.

Since they are no more protected and sealed, the pores remain exposed chemical and dirt attack.

How do the protective treatments work?

What are the chemical mechanisms and what kind of benefit do they promote?]]>https://api.spreaker.com/episode/52206037Mon, 19 Dec 2022 03:00:02 +0000Zschimmer & Schwarz CeramcoThe lapping and polishing processes that provide ceramic tiles with the proper aesthetic features, both involve the removal of a very thin layer of glaze that is on the very external part of the tile. Even if the amount of removed material is very...
Even if the amount of removed material is very small, these processes may bring out to the surface all that micro-porosity that are inside the glaze.

Since they are no more protected and sealed, the pores remain exposed chemical and dirt attack.

How do the protective treatments work?

What are the chemical mechanisms and what kind of benefit do they promote?]]>705ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse15fullhttps://www.spreaker.com/episode/process-waters-critical-issues--52077435
The fourth episode of the podcast APPARENTLY INVISIBLE. CHEMISTRY IN CERAMIC, now available on the leading audio platform, is exactly focused on this topic. We talk about electrical conductivity, net and groundwater, waters clarification, sanitization, pH, depuration, tank storage...

Which are the most impotant issues?
What do we should know to prevent or minimize them?]]>https://api.spreaker.com/episode/52077435Mon, 05 Dec 2022 03:00:02 +0000Zschimmer & Schwarz CeramcoProcess water play a very important role within ceramic activities, being involved in a wide range of production’s steps. If on the one hand they are strictly necessary to the course of the work, they can lead on the other hand to problems when they...
The fourth episode of the podcast APPARENTLY INVISIBLE. CHEMISTRY IN CERAMIC, now available on the leading audio platform, is exactly focused on this topic. We talk about electrical conductivity, net and groundwater, waters clarification, sanitization, pH, depuration, tank storage...

Which are the most impotant issues?
What do we should know to prevent or minimize them?]]>587ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse14fullhttps://www.spreaker.com/episode/bacterial-degradation-of-semi-finished-products--51788804
What kind of action must be taken to face the problem?
Is it possible to restore the right features of a bacterially compromised suspension?]]>https://api.spreaker.com/episode/51788804Tue, 22 Nov 2022 22:54:00 +0000Zschimmer & Schwarz CeramcoDuring their storage in the tanks, semi-finished products can be affected by bacterial degradations that, if they are not properly managed, may lead to application critical issues as well as to serious defects in the finished tile product, such as...
What kind of action must be taken to face the problem?
Is it possible to restore the right features of a bacterially compromised suspension?]]>616ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse13fullhttps://www.spreaker.com/episode/why-do-slurries-jellify-during-stocking--51788793Let’s find out the causes and identify possible solutions.]]>https://api.spreaker.com/episode/51788793Tue, 22 Nov 2022 18:54:00 +0000Zschimmer & Schwarz CeramcoThe gelling phenomena of slurries inside the storage tanks is not so unusual as one might suppose. Let’s find out the causes and identify possible solutions.Let’s find out the causes and identify possible solutions.]]>579ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse12fullhttps://www.spreaker.com/episode/why-do-tiles-explode-in-the-kiln--51788777The phenomena that occur inside the kiln is quite similar to those that develops inside a pressure cooker: pressure > that generates an expansion > that develops a deformation > that leads to an explosion.

When this happens, companies have to stop the production process wtih serious economic consequences.

What do you need to know to prevent, or at least significantly reduce the problem?]]>https://api.spreaker.com/episode/51788777Mon, 21 Nov 2022 18:54:00 +0000Zschimmer & Schwarz CeramcoWhy do tiles explode within the kiln? The phenomena that occur inside the kiln is quite similar to those that develops inside a pressure cooker: pressure > that generates an expansion > that develops a deformation > that leads to an...The phenomena that occur inside the kiln is quite similar to those that develops inside a pressure cooker: pressure > that generates an expansion > that develops a deformation > that leads to an explosion.

When this happens, companies have to stop the production process wtih serious economic consequences.

What do you need to know to prevent, or at least significantly reduce the problem?]]>630ceramco,ceramics,chemistry,educational,tiles,zschimmer&schwarz,zs_labfalse11fullhttps://www.spreaker.com/episode/trailer--51788773What are the mechanisms behind the several steps of the ceramic production process?
What are the main problems that can arise and what answers can chemistry offer to solve or, at least, contain them?

APPARENTLY INVISIBLE is a long journey through the ceramic production lines, between problems and solutions.

At each stage a topic
For each topic a critical issue.
For each issue, when possible, a solution.

In spite of their apparent invisibility, the chemical products used in ceramics play a decisive role for the proper performance of the processes and for the achievement of high-performance products: both technically and aesthetically.

Learn more by travelling with us.]]>https://api.spreaker.com/episode/51788773Fri, 04 Nov 2022 18:53:00 +0000Zschimmer & Schwarz CeramcoThe role of chemistry in ceramic production. What are the mechanisms behind the several steps of the ceramic production process? What are the main problems that can arise and what answers can chemistry offer to solve or, at least, contain them?...What are the mechanisms behind the several steps of the ceramic production process?
What are the main problems that can arise and what answers can chemistry offer to solve or, at least, contain them?

APPARENTLY INVISIBLE is a long journey through the ceramic production lines, between problems and solutions.

At each stage a topic
For each topic a critical issue.
For each issue, when possible, a solution.

In spite of their apparent invisibility, the chemical products used in ceramics play a decisive role for the proper performance of the processes and for the achievement of high-performance products: both technically and aesthetically.

Learn more by travelling with us.]]>143ceramco,ceramics,chemistry,educational,trentini,zschimmer&schwarzfalse1trailer