https://www.spreaker.com/show/reliability-matters
All electronic production segments which effect product reliability are on the table. This includes contamination, coating, cleanliness assessment, inspection, building for harsh environments, reflow, printing, failure analysis, board fabrication, and much more.

Your Host:
Mike Konrad began his career in the electronic assembly equipment industry in 1985. Mike founded Aqueous Technologies in 1992 in response to the Montreal Protocol and the resulting international treaty banning most popular cleaning/defluxing solvents.

Mike is an internationally known speaker on the subject of increasing reliability through contamination removal and cleanliness quantification techniques and procedures. Mike was awarded “Distinguish Speaker Status” with SMTA in 2018 and received the “Rich Freiberger Best of Conference Award” in 2019.

Mike is a member of the SMTA Global Board of Directors where he is Vice President of Communications. Mike is also Vice President of Technical Programs for the Los Angeles / Orange County SMTA Chapter.

Visit the Reliability Matters Podcast Website:
https://www.reliabilitymatterspodcast.com]]>enTechnologyCopyright Mike Konradhttps://d3wo5wojvuv7l.cloudfront.net/t_rss_itunes_square_1400/images.spreaker.com/original/88cadf3ff22845171f448ec67fb0be71.jpghttps://www.spreaker.com/show/reliability-mattersTue, 07 Jul 2026 03:47:59 +0000Mike KonradMike Konradmike@mikekonrad.comConversations with electronic manufacturing subject-matter experts about reliability, best practices, and environmentally responsible manufacturing.
All electronic production segments which effect product reliability are on the table. This includes contamination, coating, cleanliness assessment, inspection, building for harsh environments, reflow, printing, failure analysis, board fabrication, and much more.

Your Host:
Mike Konrad began his career in the electronic assembly equipment industry in 1985. Mike founded Aqueous Technologies in 1992 in response to the Montreal Protocol and the resulting international treaty banning most popular cleaning/defluxing solvents.

Mike is an internationally known speaker on the subject of increasing reliability through contamination removal and cleanliness quantification techniques and procedures. Mike was awarded “Distinguish Speaker Status” with SMTA in 2018 and received the “Rich Freiberger Best of Conference Award” in 2019.

Mike is a member of the SMTA Global Board of Directors where he is Vice President of Communications. Mike is also Vice President of Technical Programs for the Los Angeles / Orange County SMTA Chapter.

Visit the Reliability Matters Podcast Website:
https://www.reliabilitymatterspodcast.com]]>falseepisodichttps://www.spreaker.com/episode/why-your-al-training-isn-t-sticking-sean-patterson-on-making-al-useful-in-manufacturing-ep-198--72750894
But here’s the problem.

A company can buy the software. A team can attend the training. Everyone can walk away impressed by what AI might be able to do. And then, a few weeks later, very little actually changes. The tool is still there. The potential is still there. But the habits never formed.

And that matters directly to reliability.

In electronics manufacturing, reliability doesn’t come from good intentions. It comes from repeatable processes, disciplined execution, clear documentation, good decision-making, and the ability to recognize problems before they become failures in the field.

That’s where AI can become more than just another interesting tool. Used properly, AI may be able to enhance workflows such as:

• Reviewing ECOs and identifying downstream process, documentation, material, or inspection impacts

• Analyzing AOI, SPI, test, and process data to detect recurring defect patterns

• Supporting root cause analysis by organizing failure data, inspection results, and corrective action history

• Monitoring process drift in areas such as reflow, cleaning, stencil printing, placement, and environmental conditions

• Assisting with corrective action reports, customer responses, and internal documentation

• Capturing tribal knowledge from meetings, shift reports, troubleshooting notes, and past problem-solving activity

Those are all reliability-related activities. They touch the way products are designed, built, inspected, documented, corrected, and improved. 

But AI only helps if it becomes part of the way work actually gets done.

My guest today is Sean Patterson, author of the printed circuit design and fabrication article, “Why Your AI Training Isn’t Sticking.” 

Sean argues that AI adoption is not really a training problem. It’s a habit problem. In other words, the goal isn’t simply to teach people what AI can do. 

The goal is to connect AI to the work people are already doing, such as preparing for meetings, reviewing engineering change orders, working through technical questions, or organizing complex problems.

For those of us focused on reliability, that distinction is important. 
AI doesn’t replace engineering judgment, process knowledge, or verification. 

But when used properly, it may help strengthen the behaviors that support reliability: asking better questions, capturing knowledge, reducing overlooked details, and improving the consistency of technical decision-making.

So today, we’re going to talk with Sean about why AI training often fails to stick,  how small triggers can turn occasional use into practical habits, where AI can fit into engineering and manufacturing workflows, and how companies can approach AI in a way that is useful, responsible, and directly connected to reliability.

CrossGen AI
https://crossgen-ai.com

Why Your AI Training Isn’t Sticking
https://circuitsassembly.com/ca/editorial/menu-features/43156-why-your-ai-training-isn-t-sticking.html
]]>https://api.spreaker.com/episode/72750894Tue, 21 Jul 2026 07:00:02 +0000Mike KonradArtificial intelligence is everywhere right now. It’s in the headlines, it’s being built into software tools, and it’s showing up in more and more conversations about engineering, manufacturing, quality, and process improvement. But here’s the...
But here’s the problem.

A company can buy the software. A team can attend the training. Everyone can walk away impressed by what AI might be able to do. And then, a few weeks later, very little actually changes. The tool is still there. The potential is still there. But the habits never formed.

And that matters directly to reliability.

In electronics manufacturing, reliability doesn’t come from good intentions. It comes from repeatable processes, disciplined execution, clear documentation, good decision-making, and the ability to recognize problems before they become failures in the field.

That’s where AI can become more than just another interesting tool. Used properly, AI may be able to enhance workflows such as:

• Reviewing ECOs and identifying downstream process, documentation, material, or inspection impacts

• Analyzing AOI, SPI, test, and process data to detect recurring defect patterns

• Supporting root cause analysis by organizing failure data, inspection results, and corrective action history

• Monitoring process drift in areas such as reflow, cleaning, stencil printing, placement, and environmental conditions

• Assisting with corrective action reports, customer responses, and internal documentation

• Capturing tribal knowledge from meetings, shift reports, troubleshooting notes, and past problem-solving activity

Those are all reliability-related activities. They touch the way products are designed, built, inspected, documented, corrected, and improved. 

But AI only helps if it becomes part of the way work actually gets done.

My guest today is Sean Patterson, author of the printed circuit design and fabrication article, “Why Your AI Training Isn’t Sticking.” 

Sean argues that AI adoption is not really a training problem. It’s a habit problem. In other words, the goal isn’t simply to teach people what AI can do. 

The goal is to connect AI to the work people are already doing, such as preparing for meetings, reviewing engineering change orders, working through technical questions, or organizing complex problems.

For those of us focused on reliability, that distinction is important. 
AI doesn’t replace engineering judgment, process knowledge, or verification. 

But when used properly, it may help strengthen the behaviors that support reliability: asking better questions, capturing knowledge, reducing overlooked details, and improving the consistency of technical decision-making.

So today, we’re going to talk with Sean about why AI training often fails to stick,  how small triggers can turn occasional use into practical habits, where AI can fit into engineering and manufacturing workflows, and how companies can approach AI in a way that is useful, responsible, and directly connected to reliability.

CrossGen AI
https://crossgen-ai.com

Why Your AI Training Isn’t Sticking
https://circuitsassembly.com/ca/editorial/menu-features/43156-why-your-ai-training-isn-t-sticking.html
]]>4153falsefullhttps://www.spreaker.com/episode/closing-the-gap-between-validation-and-reality-with-dr-nishith-kumar-reddy-gorla-episode-197--72662586
In reliability engineering, we often place a great deal of confidence in laboratory validation. We test, measure, analyze, and document. And when the product passes, we naturally assume it is ready for the field.

But what happens when a product passes the lab test and still fails in the hands of the customer?
Today, we are going to explore the gap between laboratory reliability testing and actual field performance. 

It is a gap that can be costly, frustrating, and sometimes difficult to explain. 

Products can perform well under controlled test conditions, yet still experience unexpected failures when exposed to real users, real environments, real service conditions, and real-world variability.
My guest today is Dr. Nishith Kumar Reddy Gorla of CORE ITS LLC. 

Dr. Gorla’s work focuses on system-level reliability testing, field reliability alignment, reliability growth, and test-to-field correlation for complex products.

His recent paper, “System-Level Test Case Design for Field Reliability Alignment in Complex Products,” looks at why traditional reliability test methods may miss important field failure modes. 
More importantly, it proposes a broader approach to test case design that considers not just the product design, but also actual use conditions, field failure data, end-user behavior, service procedures, manufacturing variation, consumables, and product interfaces.

This is an important conversation because reliability is not simply about passing a test. It is about understanding how a product behaves in the real world, where variables interact, users behave unpredictably, environments change, and failure mechanisms may not appear until the system is challenged in realistic ways.

If you design, build, test, specify, or depend on complex products, this discussion should be especially relevant. 

Today, we will talk about why products sometimes pass in the lab but fail in the field, how better system-level test cases can improve field correlation, and what reliability professionals can do to create test methods that more accurately reflect real-world performance.

Dr. Gorla's Article:
https://www.reliabilitymatterspodcast.com/article-1-gorla
]]>https://api.spreaker.com/episode/72662586Tue, 07 Jul 2026 03:46:04 +0000Mike KonradWhat if passing the test is not enough? In reliability engineering, we often place a great deal of confidence in laboratory validation. We test, measure, analyze, and document. And when the product passes, we naturally assume it is ready for the...
In reliability engineering, we often place a great deal of confidence in laboratory validation. We test, measure, analyze, and document. And when the product passes, we naturally assume it is ready for the field.

But what happens when a product passes the lab test and still fails in the hands of the customer?
Today, we are going to explore the gap between laboratory reliability testing and actual field performance. 

It is a gap that can be costly, frustrating, and sometimes difficult to explain. 

Products can perform well under controlled test conditions, yet still experience unexpected failures when exposed to real users, real environments, real service conditions, and real-world variability.
My guest today is Dr. Nishith Kumar Reddy Gorla of CORE ITS LLC. 

Dr. Gorla’s work focuses on system-level reliability testing, field reliability alignment, reliability growth, and test-to-field correlation for complex products.

His recent paper, “System-Level Test Case Design for Field Reliability Alignment in Complex Products,” looks at why traditional reliability test methods may miss important field failure modes. 
More importantly, it proposes a broader approach to test case design that considers not just the product design, but also actual use conditions, field failure data, end-user behavior, service procedures, manufacturing variation, consumables, and product interfaces.

This is an important conversation because reliability is not simply about passing a test. It is about understanding how a product behaves in the real world, where variables interact, users behave unpredictably, environments change, and failure mechanisms may not appear until the system is challenged in realistic ways.

If you design, build, test, specify, or depend on complex products, this discussion should be especially relevant. 

Today, we will talk about why products sometimes pass in the lab but fail in the field, how better system-level test cases can improve field correlation, and what reliability professionals can do to create test methods that more accurately reflect real-world performance.

Dr. Gorla's Article:
https://www.reliabilitymatterspodcast.com/article-1-gorla
]]>3619falsefullhttps://www.spreaker.com/episode/if-we-don-t-shape-al-al-will-shape-us-dr-james-maisiri-on-responsible-technology-adoption-196--72508642
But this conversation is not just about what AI can do. It’s about what AI assumes, what it values, what it misses, and what happens when powerful technologies are deployed into environments they were not designed to understand.

My guest today is Dr. James Maisiri, an AI researcher and writer whose work focuses on responsible AI, digital transformation, education, labor markets, and the societal impact of emerging technologies. 
His work has been featured through organizations and publications including UNESCO, Mail & Guardian, and others, and his message is both simple and profound: AI is not neutral.

In one of his 3 TEDx talks, Dr. Maisiri said, ‘If Africa does not shape AI, then AI will shape Africa. 
While his work often focuses on African communities and institutions, the lesson is much broader. 
Every industry, including electronics manufacturing, needs to think carefully about how we adopt AI, what assumptions are built into these systems, and how we validate their use before trusting their output.

In electronics reliability, we often say that context matters. Materials, environments, residues, humidity, temperature, field conditions, and use cases all influence performance. 

Today, we’ll ask whether the same is true for AI.

I’m not really sure how much of this conversation will tie in directly to reliability, but it’s a fascinating subject nonetheless. Let’s see where it takes us.

The hidden danger of AI in Africa | James Maisiri | TEDxUniversity of Johannesburg
https://www.youtube.com/watch?v=y1BVZvjLevQ

How AI and Robotics Reconnects Us to Humanity
https://www.ted.com/talks/james_maisiri_how_ai_and_robotics_reconnects_us_to_humanity

LinkedIn:
https://www.linkedin.com/in/dr-james-maisiri-7b8069281/
]]>https://api.spreaker.com/episode/72508642Tue, 23 Jun 2026 07:00:02 +0000Mike KonradToday, we’re going to explore a topic that seems to be touching nearly every industry, every workplace, and increasingly every part of our daily lives: artificial intelligence. But this conversation is not just about what AI can do. It’s about what...
But this conversation is not just about what AI can do. It’s about what AI assumes, what it values, what it misses, and what happens when powerful technologies are deployed into environments they were not designed to understand.

My guest today is Dr. James Maisiri, an AI researcher and writer whose work focuses on responsible AI, digital transformation, education, labor markets, and the societal impact of emerging technologies. 
His work has been featured through organizations and publications including UNESCO, Mail & Guardian, and others, and his message is both simple and profound: AI is not neutral.

In one of his 3 TEDx talks, Dr. Maisiri said, ‘If Africa does not shape AI, then AI will shape Africa. 
While his work often focuses on African communities and institutions, the lesson is much broader. 
Every industry, including electronics manufacturing, needs to think carefully about how we adopt AI, what assumptions are built into these systems, and how we validate their use before trusting their output.

In electronics reliability, we often say that context matters. Materials, environments, residues, humidity, temperature, field conditions, and use cases all influence performance. 

Today, we’ll ask whether the same is true for AI.

I’m not really sure how much of this conversation will tie in directly to reliability, but it’s a fascinating subject nonetheless. Let’s see where it takes us.

The hidden danger of AI in Africa | James Maisiri | TEDxUniversity of Johannesburg
https://www.youtube.com/watch?v=y1BVZvjLevQ

How AI and Robotics Reconnects Us to Humanity
https://www.ted.com/talks/james_maisiri_how_ai_and_robotics_reconnects_us_to_humanity

LinkedIn:
https://www.linkedin.com/in/dr-james-maisiri-7b8069281/
]]>2878falsefullhttps://www.spreaker.com/episode/the-return-of-cleaning-why-post-reflow-cleaning-is-becoming-mainstream-again-part-2-episode-194--71934297
In Part One, we explored how the electronics industry transitioned from a clean-everything approach to one where cleaning became optional. But what happens when the assumptions behind “no-clean” collide with modern electronics design?

In this episode of Reliability Matters, Mike Konrad examines how the definition of cleanliness has fundamentally changed.

As assemblies became smaller, denser, and increasingly deployed into harsh environments, the industry discovered that historical cleanliness standards were no longer sufficient to predict real-world reliability. Modern low stand-off components like QFNs, BGAs, and CSPs create tight geometries where residues can become trapped and difficult to remove, while thermal cycling and internal condensation can create localized harsh environments inside the product itself.

This episode explores:
• Why IPC moved away from fixed cleanliness limits
• The growing importance of SIR and ROSE testing
• Why “cleanliness” is now tied to risk, not a number
• How internal condensation can trigger electrochemical migration
• Why no-clean flux has become the most commonly cleaned flux type in the industry
• The return of cleaning as a mainstream reliability process
• Why modern assemblies require aggressive spray-in-air cleaning technologies instead of historical immersion-based vapor degreasing methods
• How diffused spray patterns improve cleaning beneath low stand-off components

Mike also explains how modern cleaning challenges are no longer just about chemistry. They are about physics, fluid delivery, and whether the cleaning process can physically reach contamination hidden beneath today’s densely packed components.

As electronics continue to shrink and reliability expectations continue to rise, one question becomes increasingly important: Clean enough for what?

If you work in electronics manufacturing, reliability engineering, process engineering, or quality assurance, this episode provides a detailed look at why post-reflow cleaning has once again become a critical part of modern electronics manufacturing.
]]>https://api.spreaker.com/episode/71934297Tue, 09 Jun 2026 07:00:02 +0000Mike KonradThis is part two of a two-part series. In Part One, we explored how the electronics industry transitioned from a clean-everything approach to one where cleaning became optional. But what happens when the assumptions behind “no-clean” collide with...
In Part One, we explored how the electronics industry transitioned from a clean-everything approach to one where cleaning became optional. But what happens when the assumptions behind “no-clean” collide with modern electronics design?

In this episode of Reliability Matters, Mike Konrad examines how the definition of cleanliness has fundamentally changed.

As assemblies became smaller, denser, and increasingly deployed into harsh environments, the industry discovered that historical cleanliness standards were no longer sufficient to predict real-world reliability. Modern low stand-off components like QFNs, BGAs, and CSPs create tight geometries where residues can become trapped and difficult to remove, while thermal cycling and internal condensation can create localized harsh environments inside the product itself.

This episode explores:
• Why IPC moved away from fixed cleanliness limits
• The growing importance of SIR and ROSE testing
• Why “cleanliness” is now tied to risk, not a number
• How internal condensation can trigger electrochemical migration
• Why no-clean flux has become the most commonly cleaned flux type in the industry
• The return of cleaning as a mainstream reliability process
• Why modern assemblies require aggressive spray-in-air cleaning technologies instead of historical immersion-based vapor degreasing methods
• How diffused spray patterns improve cleaning beneath low stand-off components

Mike also explains how modern cleaning challenges are no longer just about chemistry. They are about physics, fluid delivery, and whether the cleaning process can physically reach contamination hidden beneath today’s densely packed components.

As electronics continue to shrink and reliability expectations continue to rise, one question becomes increasingly important: Clean enough for what?

If you work in electronics manufacturing, reliability engineering, process engineering, or quality assurance, this episode provides a detailed look at why post-reflow cleaning has once again become a critical part of modern electronics manufacturing.
]]>664falsefullhttps://www.spreaker.com/episode/the-return-of-cleaning-why-post-reflow-cleaning-is-becoming-mainstream-again-episode-193--71204089
For decades, cleaning circuit assemblies after soldering was not optional. It was standard practice across the electronics manufacturing industry. Then, almost overnight, that changed.

In this episode of Reliability Matters, Mike Konrad takes you back to the origins of that shift. From the widespread use of CFC-based cleaning solvents to the global impact of the Montreal Protocol, this episode explains how environmental regulation led to the rapid adoption of no-clean flux and the removal of cleaning as a standard process step. But that decision came with assumptions.
Assumptions based on larger components, wider spacing, and assemblies that were far more tolerant of residues than what we see today.

As electronics evolved, so did the risk.

Miniaturization, increased component density, and the expansion of electronics into harsh environments have dramatically reduced the tolerance for contamination. And when cleaning was removed, it wasn’t just flux that remained. It was the totality of residues introduced throughout the manufacturing process.

This episode walks through how those residues, combined with moisture and electrical bias, can lead to electrochemical migration, including parasitic leakage and dendritic growth, often resulting in delayed or intermittent failures.

This is the story of how we got here.

In Part 2, we bring this discussion into the present.

What does “clean” actually mean today? Why did the industry move away from fixed cleanliness limits? And why is cleaning once again becoming a critical part of modern electronics manufacturing?
If you’ve ever asked the question, “Do I really need to clean?” Part 2 will challenge how you think about the answer.
]]>https://api.spreaker.com/episode/71204089Tue, 26 May 2026 07:00:02 +0000Mike KonradThis is the first of a two part series. For decades, cleaning circuit assemblies after soldering was not optional. It was standard practice across the electronics manufacturing industry. Then, almost overnight, that changed. In this episode of...
For decades, cleaning circuit assemblies after soldering was not optional. It was standard practice across the electronics manufacturing industry. Then, almost overnight, that changed.

In this episode of Reliability Matters, Mike Konrad takes you back to the origins of that shift. From the widespread use of CFC-based cleaning solvents to the global impact of the Montreal Protocol, this episode explains how environmental regulation led to the rapid adoption of no-clean flux and the removal of cleaning as a standard process step. But that decision came with assumptions.
Assumptions based on larger components, wider spacing, and assemblies that were far more tolerant of residues than what we see today.

As electronics evolved, so did the risk.

Miniaturization, increased component density, and the expansion of electronics into harsh environments have dramatically reduced the tolerance for contamination. And when cleaning was removed, it wasn’t just flux that remained. It was the totality of residues introduced throughout the manufacturing process.

This episode walks through how those residues, combined with moisture and electrical bias, can lead to electrochemical migration, including parasitic leakage and dendritic growth, often resulting in delayed or intermittent failures.

This is the story of how we got here.

In Part 2, we bring this discussion into the present.

What does “clean” actually mean today? Why did the industry move away from fixed cleanliness limits? And why is cleaning once again becoming a critical part of modern electronics manufacturing?
If you’ve ever asked the question, “Do I really need to clean?” Part 2 will challenge how you think about the answer.
]]>800falsefullhttps://www.spreaker.com/episode/why-pcb-revision-errors-are-a-hidden-reliability-risk-with-mehdi-nahali-episode-192--71934164
I’m joined by Mehdi Nahali, founder of PCB Revision Control PRO. His platform is designed to replace spreadsheets, emails, and disconnected systems with a centralized approach to PCB revision lifecycle management and factory intelligence. 

We’re going to talk about how revision control, data integrity, and process discipline impact reliability, and where manufacturers are still getting it wrong.

PCB Revision Control Pro
https://www.pcbrevisionpro.com]]>https://api.spreaker.com/episode/71934164Sat, 09 May 2026 00:31:00 +0000Mike KonradToday, we’re going to explore a topic that doesn’t always get the attention it deserves, but has a direct impact on product quality and long-term reliability. I’m joined by Mehdi Nahali, founder of PCB Revision Control PRO. His platform is designed...
I’m joined by Mehdi Nahali, founder of PCB Revision Control PRO. His platform is designed to replace spreadsheets, emails, and disconnected systems with a centralized approach to PCB revision lifecycle management and factory intelligence. 

We’re going to talk about how revision control, data integrity, and process discipline impact reliability, and where manufacturers are still getting it wrong.

PCB Revision Control Pro
https://www.pcbrevisionpro.com]]>2347falsefullhttps://www.spreaker.com/episode/why-maintenance-is-finally-getting-a-seat-at-the-table-with-limble-s-paul-ross-episode-191--71125095
Because whether we’re talking about circuit assemblies, manufacturing lines, or entire facilities, reliability doesn’t start at inspection. It starts with maintenance.

My guest today is Paul Ross, Chief Marketing Officer at Limble, a company providing modern maintenance and asset management solutions to thousands of organizations worldwide.
 
With more than 25 years of experience in enterprise and high-growth software companies, Paul has spent his career helping organizations leverage data, systems, and strategy to improve performance.

Today, we’re going to explore how maintenance has evolved from a reactive necessity to a strategic driver of reliability, what companies are still getting wrong, and how modern tools are changing the game.

Limble:
https://limble.com
]]>https://api.spreaker.com/episode/71125095Fri, 24 Apr 2026 22:16:00 +0000Mike KonradToday’s episode is going to resonate with anyone responsible for uptime, efficiency, and ultimately, product reliability.  Because whether we’re talking about circuit assemblies, manufacturing lines, or entire facilities, reliability doesn’t start at...
Because whether we’re talking about circuit assemblies, manufacturing lines, or entire facilities, reliability doesn’t start at inspection. It starts with maintenance.

My guest today is Paul Ross, Chief Marketing Officer at Limble, a company providing modern maintenance and asset management solutions to thousands of organizations worldwide.
 
With more than 25 years of experience in enterprise and high-growth software companies, Paul has spent his career helping organizations leverage data, systems, and strategy to improve performance.

Today, we’re going to explore how maintenance has evolved from a reactive necessity to a strategic driver of reliability, what companies are still getting wrong, and how modern tools are changing the game.

Limble:
https://limble.com
]]>3624falsefullhttps://www.spreaker.com/episode/predict-prevent-produce-rovisys-bryan-debois-on-manufacturing-s-al-future-episode-190--70293313
Today’s guest sits right at the intersection of innovation and industry. 

Bryan DeBois, Director of Industrial AI at RoviSys, is helping reshape what manufacturing looks like in the age of intelligent machines.

From predictive analytics that catch problems before they happen, to data-driven systems that optimize production in real time, Bryan’s work is transforming how factories think, learn, and produce. 
But this isn’t about replacing people, it’s about amplifying human expertise and capturing decades of industrial knowledge before it disappears.

In this episode, we’ll explore how smart factories are changing the game, what it really takes to begin a digital transformation, and why trust and transparency are just as critical as algorithms and code.
What stands out most is Bryan’s ability to make advanced technology practical. He’s not talking about theory, he’s helping real manufacturers integrate AI in ways that improve safety, efficiency, and sustainability.

I speak with Bryan about how artificial intelligence is redefining manufacturing, the challenges of digital transformation, and the future of smart factories.

RoviSys
https://www.rovisys.com
]]>https://api.spreaker.com/episode/70293313Tue, 14 Apr 2026 07:07:54 +0000Mike KonradWhat if your factory could predict failures before they happen, capture decades of human expertise, and make better decisions than ever before—without replacing the people who run it? Today’s guest sits right at the intersection of innovation and...
Today’s guest sits right at the intersection of innovation and industry. 

Bryan DeBois, Director of Industrial AI at RoviSys, is helping reshape what manufacturing looks like in the age of intelligent machines.

From predictive analytics that catch problems before they happen, to data-driven systems that optimize production in real time, Bryan’s work is transforming how factories think, learn, and produce. 
But this isn’t about replacing people, it’s about amplifying human expertise and capturing decades of industrial knowledge before it disappears.

In this episode, we’ll explore how smart factories are changing the game, what it really takes to begin a digital transformation, and why trust and transparency are just as critical as algorithms and code.
What stands out most is Bryan’s ability to make advanced technology practical. He’s not talking about theory, he’s helping real manufacturers integrate AI in ways that improve safety, efficiency, and sustainability.

I speak with Bryan about how artificial intelligence is redefining manufacturing, the challenges of digital transformation, and the future of smart factories.

RoviSys
https://www.rovisys.com
]]>3552falsefullhttps://www.spreaker.com/episode/from-the-factory-floor-to-system-design-why-women-in-stem-matter-with-kristen-eckart-episode-189--70172309But what if one of the most overlooked reliability risks is who is not at the table when engineering decisions are made?

Today’s episode focuses on women in STEM, Science technology engineering and mathematics, and why this conversation extends far beyond mere representation. It impacts how problems are defined, how risks are identified, and how resilient our technologies ultimately become. 

My guest is Kristen Eckart, an accomplished engineer whose career includes working in high-reliability environments at Lockheed Martin.

While Kristen’s background includes complex systems where failure is not an option, this conversation is not about any specific product or program. Instead, it is about the broader experience of women in engineering, the barriers that still exist, and why attracting and retaining women in STEM is essential to the future of technology and manufacturing.

For those of you working in electronics manufacturing, quality, reliability, or engineering leadership, this discussion connects directly to how teams make better decisions, reduce risk, and design systems that perform reliably in the real world.

This is a conversation about engineering excellence, opportunity, and why who we include ultimately matters.
]]>https://api.spreaker.com/episode/70172309Tue, 24 Mar 2026 07:07:24 +0000Mike KonradWhen we talk about reliability, we usually focus on materials, processes, test methods, and standards.  But what if one of the most overlooked reliability risks is who is not at the table when engineering decisions are made? Today’s episode focuses...But what if one of the most overlooked reliability risks is who is not at the table when engineering decisions are made?

Today’s episode focuses on women in STEM, Science technology engineering and mathematics, and why this conversation extends far beyond mere representation. It impacts how problems are defined, how risks are identified, and how resilient our technologies ultimately become. 

My guest is Kristen Eckart, an accomplished engineer whose career includes working in high-reliability environments at Lockheed Martin.

While Kristen’s background includes complex systems where failure is not an option, this conversation is not about any specific product or program. Instead, it is about the broader experience of women in engineering, the barriers that still exist, and why attracting and retaining women in STEM is essential to the future of technology and manufacturing.

For those of you working in electronics manufacturing, quality, reliability, or engineering leadership, this discussion connects directly to how teams make better decisions, reduce risk, and design systems that perform reliably in the real world.

This is a conversation about engineering excellence, opportunity, and why who we include ultimately matters.
]]>2481falsefullhttps://www.spreaker.com/episode/an-academic-look-at-al-in-electronics-manufacturing-where-it-works-fails-why-it-matters-187--70293339
Today’s conversation brings together engineers and professors who live at the intersection of education, reliability, and real-world manufacturing to separate meaningful progress from speculation.
Each episode brings together engineers, researchers, and industry leaders to examine best practices, emerging technologies, and real-world lessons, always with a focus on data, physics, Best practices, and long-term performance.

Today’s episode is a little different—and the setting couldn’t be better. I’m recording live from the Big Island of Hawaii, in Kona, at the SMTA Pan Pacific Strategic Electronics Symposium, better known as PanPac.

At PanPac, academia meets industry in a way that’s truly unique. Leading international universities join forces with CEOs, inventors, senior engineers, and decision-makers from around the world. 
This is where the brightest research collides with the most pressing industry challenges — and sparks solutions that drive the future of electronics. I’m honored to be the conference chair, especially on this 30th anniversary of PanPac.

This episode is all about “AI in Action: Progress, Pitfalls, and the Future of Electronics.”
Artificial intelligence is becoming a frequent topic in electronics manufacturing—from inspection and process optimization to predictive maintenance and reliability modeling. 

But rather than approaching this conversation from the standpoint of AI evangelists or software developers, we’re taking a different path.

My panelists are: Eva Hymes, Hayden Lee, Dr. Ron Lasky, Dr. John Evans, and Dr. Pradeep Lall. 

None of today’s panelists claim to be AI experts. Instead, they are engineers and professors who sit at the intersection of education, engineering, and real-world manufacturing challenges. Their perspective is grounded in physics, data, reliability science, and decades of experience teaching the next generation of engineers—many of whom will be working alongside AI-driven tools whether they choose to or not.

Because all of our panelists come from academia, this conversation intentionally steps back from hype and buzzwords. We’ll focus on how AI is actually being used, where it shows promise, where it introduces risk, and where critical gaps still exist—especially in high-reliability electronics manufacturing. And because PanPac serves the electronics manufacturing community, we’ll keep this discussion connected to the factory floor, workforce readiness, education, and long-term product reliability. 

We’ll also touch on broader societal questions, including how AI is shaping engineering education and professional intuition.

So if you’re looking for a grounded, thoughtful discussion on AI—one rooted in engineering reality rather than marketing claims—this episode is for you.
]]>https://api.spreaker.com/episode/70293339Tue, 10 Mar 2026 07:07:21 +0000Mike KonradArtificial intelligence is being promoted as the next revolution in electronics manufacturing, but what happens when the people evaluating it aren’t traditional AI experts, aren’t software vendors, and aren’t selling anything?  Today’s conversation...
Today’s conversation brings together engineers and professors who live at the intersection of education, reliability, and real-world manufacturing to separate meaningful progress from speculation.
Each episode brings together engineers, researchers, and industry leaders to examine best practices, emerging technologies, and real-world lessons, always with a focus on data, physics, Best practices, and long-term performance.

Today’s episode is a little different—and the setting couldn’t be better. I’m recording live from the Big Island of Hawaii, in Kona, at the SMTA Pan Pacific Strategic Electronics Symposium, better known as PanPac.

At PanPac, academia meets industry in a way that’s truly unique. Leading international universities join forces with CEOs, inventors, senior engineers, and decision-makers from around the world. 
This is where the brightest research collides with the most pressing industry challenges — and sparks solutions that drive the future of electronics. I’m honored to be the conference chair, especially on this 30th anniversary of PanPac.

This episode is all about “AI in Action: Progress, Pitfalls, and the Future of Electronics.”
Artificial intelligence is becoming a frequent topic in electronics manufacturing—from inspection and process optimization to predictive maintenance and reliability modeling. 

But rather than approaching this conversation from the standpoint of AI evangelists or software developers, we’re taking a different path.

My panelists are: Eva Hymes, Hayden Lee, Dr. Ron Lasky, Dr. John Evans, and Dr. Pradeep Lall. 

None of today’s panelists claim to be AI experts. Instead, they are engineers and professors who sit at the intersection of education, engineering, and real-world manufacturing challenges. Their perspective is grounded in physics, data, reliability science, and decades of experience teaching the next generation of engineers—many of whom will be working alongside AI-driven tools whether they choose to or not.

Because all of our panelists come from academia, this conversation intentionally steps back from hype and buzzwords. We’ll focus on how AI is actually being used, where it shows promise, where it introduces risk, and where critical gaps still exist—especially in high-reliability electronics manufacturing. And because PanPac serves the electronics manufacturing community, we’ll keep this discussion connected to the factory floor, workforce readiness, education, and long-term product reliability. 

We’ll also touch on broader societal questions, including how AI is shaping engineering education and professional intuition.

So if you’re looking for a grounded, thoughtful discussion on AI—one rooted in engineering reality rather than marketing claims—this episode is for you.
]]>3233falsefullhttps://www.spreaker.com/episode/readiness-through-repair-how-the-u-s-military-is-strengthening-capabilities-with-right-to-repair-episode-186--70245264
Today on the show, I’m joined by William Santos, International Sales Manager at ABI Electronics and a global advocate for the Right to Repair movement.

William recently wrote a compelling article titled “Readiness Through Repair: How the U.S. Military is Strengthening Capabilities with Right to Repair,” where he explores how repair access—or the lack of it—directly impacts mission readiness, lifecycle cost, and operational resilience within the U.S. military.
For decades, highly trained military technicians have been prevented from repairing mission-critical equipment due to restricted access to diagnostic tools, software, and spare parts. That model is now being challenged. 

In April 2024, the U.S. Army announced plans to embed Right-to-Repair provisions into both new and existing contracts—a major shift with enormous implications for reliability, sustainment, and cost control.

Today, we’ll unpack what this policy change really means, why repair capability is inseparable from readiness, and what lessons commercial industry can learn from the military’s pivot toward repair empowerment.

Willian's Posts:
Exposing the Myths and Truths of the Repair Industry!
https://tinyurl.com/mr47r33p

Readiness Through Repair: How the US Military is Strengthening Capabilities with Right to Repair
https://tinyurl.com/4pytbvcs

ABI Electronics
https://www.abielectronics.co.uk

Repair Don't Waste Podcast
https://tinyurl.com/du8skcxk
]]>https://api.spreaker.com/episode/70245264Tue, 24 Feb 2026 06:38:21 +0000Mike KonradIf a $26,000 drone repair can be done in the field—but policy says it has to be shipped back to the manufacturer, do you really have a reliability problem… or a repair access problem? Today on the show, I’m joined by William Santos, International...
Today on the show, I’m joined by William Santos, International Sales Manager at ABI Electronics and a global advocate for the Right to Repair movement.

William recently wrote a compelling article titled “Readiness Through Repair: How the U.S. Military is Strengthening Capabilities with Right to Repair,” where he explores how repair access—or the lack of it—directly impacts mission readiness, lifecycle cost, and operational resilience within the U.S. military.
For decades, highly trained military technicians have been prevented from repairing mission-critical equipment due to restricted access to diagnostic tools, software, and spare parts. That model is now being challenged. 

In April 2024, the U.S. Army announced plans to embed Right-to-Repair provisions into both new and existing contracts—a major shift with enormous implications for reliability, sustainment, and cost control.

Today, we’ll unpack what this policy change really means, why repair capability is inseparable from readiness, and what lessons commercial industry can learn from the military’s pivot toward repair empowerment.

Willian's Posts:
Exposing the Myths and Truths of the Repair Industry!
https://tinyurl.com/mr47r33p

Readiness Through Repair: How the US Military is Strengthening Capabilities with Right to Repair
https://tinyurl.com/4pytbvcs

ABI Electronics
https://www.abielectronics.co.uk

Repair Don't Waste Podcast
https://tinyurl.com/du8skcxk
]]>3530falsefullhttps://www.spreaker.com/episode/electronics-manufacturing-today-pressures-priorities-and-the-path-forward-with-trevor-galbraith-episode-186--69492886
Today’s episode takes a step back from individual processes and technologies to look at the electronics manufacturing industry through a broader, editorial lens. 

My guest is Trevor Galbraith, publisher of Global SMT & Packaging—one of the industry’s valuable trade publications.

As a publisher, Trevor speaks with manufacturers, suppliers, technologists, and industry leaders from around the world. That gives him a unique vantage point—not just on where the industry is investing, but where it’s struggling, where expectations and reality diverge, and how issues like reliability, workforce challenges, supply chain pressure, automation, and standards are truly playing out on the factory floor.

In this Meet-the-Press–style conversation, we’ll explore the current state of electronics manufacturing, how reliability is being prioritized—or deprioritized—amid cost and speed pressures, whether manufacturing processes are keeping pace with design complexity, and what Trevor sees ahead for the industry over the next five to ten years.

This episode isn’t about promoting solutions. It’s about understanding the landscape, asking hard questions, and gaining perspective from someone who hears unfiltered voices across the entire electronics manufacturing ecosystem.

Global SMT & Packaging Magazine
https://www.globalsmt.net
]]>https://api.spreaker.com/episode/69492886Tue, 10 Feb 2026 08:05:02 +0000Mike KonradWhen you talk to one manufacturer, you hear a story. When you talk to hundreds, patterns emerge. Today, we step back and examine what those patterns tell us about the real state of electronics manufacturing. Today’s episode takes a step back from...
Today’s episode takes a step back from individual processes and technologies to look at the electronics manufacturing industry through a broader, editorial lens. 

My guest is Trevor Galbraith, publisher of Global SMT & Packaging—one of the industry’s valuable trade publications.

As a publisher, Trevor speaks with manufacturers, suppliers, technologists, and industry leaders from around the world. That gives him a unique vantage point—not just on where the industry is investing, but where it’s struggling, where expectations and reality diverge, and how issues like reliability, workforce challenges, supply chain pressure, automation, and standards are truly playing out on the factory floor.

In this Meet-the-Press–style conversation, we’ll explore the current state of electronics manufacturing, how reliability is being prioritized—or deprioritized—amid cost and speed pressures, whether manufacturing processes are keeping pace with design complexity, and what Trevor sees ahead for the industry over the next five to ten years.

This episode isn’t about promoting solutions. It’s about understanding the landscape, asking hard questions, and gaining perspective from someone who hears unfiltered voices across the entire electronics manufacturing ecosystem.

Global SMT & Packaging Magazine
https://www.globalsmt.net
]]>3331falsefullhttps://www.spreaker.com/episode/how-accuracy-force-compliance-contribute-to-better-quality-reliability-with-michael-sivigny--69651236
When machines are assumed to be accurate instead of proven to be accurate, and when force is set but not verified, hidden variation creeps in. That variation can translate directly into cracked components, misalignment, latent damage, and long-term reliability risk.

My guest today is Michael Sivigny, SMT Productivity & Profit Strategist and owner and General Manager CeTaQ Americas, a company that has spent decades doing what most factories don’t, objectively measuring machine performance under real production conditions. 

Michael’s work has repeatedly shown that even well-maintained, recently serviced equipment can operate outside of specification, quietly generating defects at high speed.

In this conversation, we’ll dig into how accuracy validation and force measurement expose problems traditional troubleshooting misses, why OEM calibration alone is no longer enough for today’s miniaturized electronics, and how statistically sound measurement practices improve not only yield and uptime, but long-term product reliability.

If you believe reliability starts long before functional test, this is a conversation you won’t want to miss.

CeTaQ Americas
https://cetaq-americas.com
msivigny@cetaq-americas.com
]]>https://api.spreaker.com/episode/69651236Wed, 28 Jan 2026 20:29:46 +0000Mike KonradIn electronics manufacturing, defects don’t usually announce themselves. They happen in milliseconds, far faster than human perception, and often long before anyone realizes a process has drifted out of control. By the time failures show up in test,...
When machines are assumed to be accurate instead of proven to be accurate, and when force is set but not verified, hidden variation creeps in. That variation can translate directly into cracked components, misalignment, latent damage, and long-term reliability risk.

My guest today is Michael Sivigny, SMT Productivity & Profit Strategist and owner and General Manager CeTaQ Americas, a company that has spent decades doing what most factories don’t, objectively measuring machine performance under real production conditions. 

Michael’s work has repeatedly shown that even well-maintained, recently serviced equipment can operate outside of specification, quietly generating defects at high speed.

In this conversation, we’ll dig into how accuracy validation and force measurement expose problems traditional troubleshooting misses, why OEM calibration alone is no longer enough for today’s miniaturized electronics, and how statistically sound measurement practices improve not only yield and uptime, but long-term product reliability.

If you believe reliability starts long before functional test, this is a conversation you won’t want to miss.

CeTaQ Americas
https://cetaq-americas.com
msivigny@cetaq-americas.com
]]>2894falsefullhttps://www.spreaker.com/episode/advances-in-dispensing-automation-and-thermal-management-with-pva-s-jon-urquhart-episode-184--69049801
Jon Urquhart is the Director of Global Applications Engineering at Precision Valve and Automation — one of the world’s leading developers of dispensing, coating, and industrial motion-automation systems. Since joining PVA in 1993, Jon has become widely recognized for his expertise in fluid material processing, precision dispensing, and the engineering-to-manufacturing handoff that so often makes or breaks product reliability.

Jon holds multiple patents and has helped shape advanced processes used in industries where the stakes couldn’t be higher — from aerospace and EV battery systems to semiconductor packaging, medical devices, and high-density electronics assembly. His work spans everything from protective coatings that safeguard electronics in extreme environments, to next-generation thermal interface material (TIM) deposition, to automation strategies that reduce human error, improve consistency, and dramatically scale production.

We’ll discuss the real-world challenges of protecting critical electronics and batteries, the latest advances in TIM materials and deposition, sustainable precision-coating techniques, and the power of a strong collaboration model between vendors, manufacturers, and lab technicians.

PVA Website:
https://www.pva.net

Jon Urquhart:
jurquhart@pva.net
]]>https://api.spreaker.com/episode/69049801Tue, 13 Jan 2026 08:05:07 +0000Mike KonradToday, I’m joined by someone who has spent more than three decades at the intersection of materials science, automation, and high-reliability manufacturing.  Jon Urquhart is the Director of Global Applications Engineering at Precision Valve and...
Jon Urquhart is the Director of Global Applications Engineering at Precision Valve and Automation — one of the world’s leading developers of dispensing, coating, and industrial motion-automation systems. Since joining PVA in 1993, Jon has become widely recognized for his expertise in fluid material processing, precision dispensing, and the engineering-to-manufacturing handoff that so often makes or breaks product reliability.

Jon holds multiple patents and has helped shape advanced processes used in industries where the stakes couldn’t be higher — from aerospace and EV battery systems to semiconductor packaging, medical devices, and high-density electronics assembly. His work spans everything from protective coatings that safeguard electronics in extreme environments, to next-generation thermal interface material (TIM) deposition, to automation strategies that reduce human error, improve consistency, and dramatically scale production.

We’ll discuss the real-world challenges of protecting critical electronics and batteries, the latest advances in TIM materials and deposition, sustainable precision-coating techniques, and the power of a strong collaboration model between vendors, manufacturers, and lab technicians.

PVA Website:
https://www.pva.net

Jon Urquhart:
jurquhart@pva.net
]]>2987falsefullhttps://www.spreaker.com/episode/preserving-knowledge-advancing-reliability-a-reliability-matters-podcast-year-end-reflection-183--69049063
In this special year-end episode, we celebrate the journey, the growth, and the community that made it possible.
]]>https://api.spreaker.com/episode/69049063Tue, 23 Dec 2025 08:05:07 +0000Mike KonradSince 2018, Reliability Matters has been building a knowledge vault, capturing the wisdom of industry experts for engineers everywhere.  In this special year-end episode, we celebrate the journey, the growth, and the community that made it possible.
In this special year-end episode, we celebrate the journey, the growth, and the community that made it possible.
]]>599podcast,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/getting-it-right-how-to-work-effectively-with-your-cm-with-daniel-stanphill-sean-kincaid--68035747
Joining me are two industry leaders who know this space inside and out. First, we have Daniel Stanphill, SMT Process Engineer at Aurora Boardworks, and alongside him, Sean Kincaid, President of K & F Electronics. 

Both Daniel and Sean represent companies that provide contract manufacturing services to a wide range of customers, helping turn design concepts into dependable, production-ready circuit assemblies.

In this conversation, we’ll explore what makes for a successful relationship between contract manufacturers and their customers. We’ll talk about the types of customers they look for, the challenges they face in today’s manufacturing environment, and the common mistakes that can derail a project if not addressed early on. 

Most importantly, we’ll dig into best practices that can help customers and manufacturers work together more effectively.

You may recognize Daniel and Sean. In addition to their day jobs, Daniel and Sean, along with Elias Malfavon Jr. are also co-hosts of the d-code podcast, where they share candid conversations and insights from across the electronics industry. 

We’ll hear what inspired them to launch the show and how it ties into their mission of building stronger connections in this field.

So whether you’re an engineer, a buyer, or anyone working with contract manufacturers, this episode is packed with advice to help you navigate the process with confidence. 

Daniel is an SMT Process Engineer at:
Aurora Boardworks
https://auroraboardworks.com

Sean is President of:
K & F Electronics
https://www.circuitboards.com
]]>https://api.spreaker.com/episode/68035747Tue, 09 Dec 2025 08:05:07 +0000Mike KonradToday, we’re continuing our dive into the world of contract manufacturing—a vital piece of the electronics ecosystem. Joining me are two industry leaders who know this space inside and out. First, we have Daniel Stanphill, SMT Process Engineer at...
Joining me are two industry leaders who know this space inside and out. First, we have Daniel Stanphill, SMT Process Engineer at Aurora Boardworks, and alongside him, Sean Kincaid, President of K & F Electronics. 

Both Daniel and Sean represent companies that provide contract manufacturing services to a wide range of customers, helping turn design concepts into dependable, production-ready circuit assemblies.

In this conversation, we’ll explore what makes for a successful relationship between contract manufacturers and their customers. We’ll talk about the types of customers they look for, the challenges they face in today’s manufacturing environment, and the common mistakes that can derail a project if not addressed early on. 

Most importantly, we’ll dig into best practices that can help customers and manufacturers work together more effectively.

You may recognize Daniel and Sean. In addition to their day jobs, Daniel and Sean, along with Elias Malfavon Jr. are also co-hosts of the d-code podcast, where they share candid conversations and insights from across the electronics industry. 

We’ll hear what inspired them to launch the show and how it ties into their mission of building stronger connections in this field.

So whether you’re an engineer, a buyer, or anyone working with contract manufacturers, this episode is packed with advice to help you navigate the process with confidence. 

Daniel is an SMT Process Engineer at:
Aurora Boardworks
https://auroraboardworks.com

Sean is President of:
K & F Electronics
https://www.circuitboards.com
]]>3954falsefullhttps://www.spreaker.com/episode/what-every-oem-should-know-about-working-with-contract-manufacturers-with-raymond-novara--68035725
My guest on this episode is Raymond Novara, founder and owner of East End Assemblies, a U.S.-based contract manufacturer recognized for its focus on quality, customer service, and compliance with AS9100 and IPC standards.

During our conversation, I’ll be asking Raymond some key questions that every OEM should be considering:

• What are the best practices for selecting a contract manufacturer?
• What common mistakes do companies make when working with a CM—especially in communication and hand-offs?
• How can design-for-manufacturability feedback prevent problems down the road?
• What should customers know about transitioning from prototypes to volume production?
• And how can contract manufacturers help ensure long-term product reliability, not just passing initial tests?

If you’re an OEM evaluating partners, an engineer preparing to hand off a design, or someone interested in how contract manufacturers contribute to product reliability, this episode is packed with insights.

Raymond Novara's Company:
East End Assemblies
https://eastendassemblies.com
]]>https://api.spreaker.com/episode/68035725Tue, 25 Nov 2025 08:05:07 +0000Mike KonradThe next two episodes will be all about contract manufacturing, an area that can make or break the reliability and success of a product.  My guest on this episode is Raymond Novara, founder and owner of East End Assemblies, a U.S.-based contract...
My guest on this episode is Raymond Novara, founder and owner of East End Assemblies, a U.S.-based contract manufacturer recognized for its focus on quality, customer service, and compliance with AS9100 and IPC standards.

During our conversation, I’ll be asking Raymond some key questions that every OEM should be considering:

• What are the best practices for selecting a contract manufacturer?
• What common mistakes do companies make when working with a CM—especially in communication and hand-offs?
• How can design-for-manufacturability feedback prevent problems down the road?
• What should customers know about transitioning from prototypes to volume production?
• And how can contract manufacturers help ensure long-term product reliability, not just passing initial tests?

If you’re an OEM evaluating partners, an engineer preparing to hand off a design, or someone interested in how contract manufacturers contribute to product reliability, this episode is packed with insights.

Raymond Novara's Company:
East End Assemblies
https://eastendassemblies.com
]]>3502falsefullhttps://www.spreaker.com/episode/cooler-connections-low-temp-soldering-for-a-high-reliability-world-with-indium-s-dr-hongwen-zhang--67470259
Today, we're diving into a topic that's reshaping how we think about thermal management, energy efficiency, and long-term performance in electronics manufacturing—low temperature soldering.
Joining me is Dr. HongWen Zhang, Principal Metallurgist and R&D Manager of the Alloy Group at Indium Corporation. 

Dr. Zhang is not only a seasoned materials scientist with a Ph.D. in materials science and engineering, a Master’s degree in materials science and engineering and in mechanical engineering and a Bachelor’s degree in metallurgical physical chemistry he’s also the co-inventor of Durafuse, a groundbreaking family of solder alloys that are redefining what's possible at low reflow temperatures—which, reportedly, does not compromise reliability. 

In this episode, we’ll explore how low temperature solders are helping manufacturers lower energy consumption, protect heat-sensitive components, and still meet the rigorous mechanical and environmental demands of today’s electronics—from wearables to wafer-level packaging.

We’ll also talk about the challenges of brittleness, drop shock resistance, activation and encapsulation of no clean activators, and how cutting-edge materials research is solving problems that used to be considered trade-offs.

Whether you’re a reliability engineer, a process expert, or just solder-curious, this episode is packed with insights you won’t want to miss.

Indium's Website:
https://www.indium.com

Durafuse ®:
https://www.indium.com/products/alloys/solder-alloys/durafuse-lt/]]>https://api.spreaker.com/episode/67470259Tue, 11 Nov 2025 08:05:08 +0000Mike KonradThis is the fourth of four episodes on the subject of soldering materials. Today, we're diving into a topic that's reshaping how we think about thermal management, energy efficiency, and long-term performance in electronics manufacturing—low...
Today, we're diving into a topic that's reshaping how we think about thermal management, energy efficiency, and long-term performance in electronics manufacturing—low temperature soldering.
Joining me is Dr. HongWen Zhang, Principal Metallurgist and R&D Manager of the Alloy Group at Indium Corporation. 

Dr. Zhang is not only a seasoned materials scientist with a Ph.D. in materials science and engineering, a Master’s degree in materials science and engineering and in mechanical engineering and a Bachelor’s degree in metallurgical physical chemistry he’s also the co-inventor of Durafuse, a groundbreaking family of solder alloys that are redefining what's possible at low reflow temperatures—which, reportedly, does not compromise reliability. 

In this episode, we’ll explore how low temperature solders are helping manufacturers lower energy consumption, protect heat-sensitive components, and still meet the rigorous mechanical and environmental demands of today’s electronics—from wearables to wafer-level packaging.

We’ll also talk about the challenges of brittleness, drop shock resistance, activation and encapsulation of no clean activators, and how cutting-edge materials research is solving problems that used to be considered trade-offs.

Whether you’re a reliability engineer, a process expert, or just solder-curious, this episode is packed with insights you won’t want to miss.

Indium's Website:
https://www.indium.com

Durafuse ®:
https://www.indium.com/products/alloys/solder-alloys/durafuse-lt/]]>3156falsefullhttps://www.spreaker.com/episode/building-reliability-from-the-inside-out-indium-s-ceo-s-on-innovation-reliability-with-ross-berntson--67470234
Today, we’re continuing our deep dive into the world of soldering materials, from advanced alloys and flux chemistries to global manufacturing strategy and materials innovation, with one of the industry’s most respected leaders.
 
Joining me is Ross Berntson, President and CEO of Indium Corporation. Ross has been with Indium Corporation for nearly 30 years, starting as a product specialist and rising through the ranks with leadership roles in product management, technical support, and international operations. He even spent time leading Indium’s Asia Holdings while based in Singapore, strengthening the company’s presence across Southeast Asia.
 
In his current role as CEO, Ross sets the strategic direction for a global materials powerhouse, one that’s known not only for its high-performance soldering products but for its commitment to innovation, collaboration, and engineering support through the company’s “One Engineer to Another” philosophy.

Ross holds degrees in chemistry, teaching, and an MBA from Cornell University, where he earned several prestigious academic awards. He’s also deeply engaged in both the electronics industry and his community, serving on multiple boards and leading with a strong emphasis on culture, opportunity, and respect, the core of what Indium calls “The Indium Way.”
 
In this episode, we’ll discuss how soldering materials are evolving to meet the demands of modern electronics, from miniaturization and harsh environments to UHDI and advanced packaging. 
We’ll also talk about Indium’s unique positioning in the industry, the challenges of global supply chains, and what the future of soldering looks like from the vantage point of a company that’s helped shape it.

Indium Corporation:
https://www.indium.com

The book Ross recommended:
Range: Why Generalists Triumph in a Specialized World Paperback 
By David Epstein
https://tinyurl.com/3tjvj34n]]>https://api.spreaker.com/episode/67470234Tue, 28 Oct 2025 07:06:44 +0000Mike KonradThis is the third of four episodes on the subject of soldering materials. Today, we’re continuing our deep dive into the world of soldering materials, from advanced alloys and flux chemistries to global manufacturing strategy and materials...
Today, we’re continuing our deep dive into the world of soldering materials, from advanced alloys and flux chemistries to global manufacturing strategy and materials innovation, with one of the industry’s most respected leaders.
 
Joining me is Ross Berntson, President and CEO of Indium Corporation. Ross has been with Indium Corporation for nearly 30 years, starting as a product specialist and rising through the ranks with leadership roles in product management, technical support, and international operations. He even spent time leading Indium’s Asia Holdings while based in Singapore, strengthening the company’s presence across Southeast Asia.
 
In his current role as CEO, Ross sets the strategic direction for a global materials powerhouse, one that’s known not only for its high-performance soldering products but for its commitment to innovation, collaboration, and engineering support through the company’s “One Engineer to Another” philosophy.

Ross holds degrees in chemistry, teaching, and an MBA from Cornell University, where he earned several prestigious academic awards. He’s also deeply engaged in both the electronics industry and his community, serving on multiple boards and leading with a strong emphasis on culture, opportunity, and respect, the core of what Indium calls “The Indium Way.”
 
In this episode, we’ll discuss how soldering materials are evolving to meet the demands of modern electronics, from miniaturization and harsh environments to UHDI and advanced packaging. 
We’ll also talk about Indium’s unique positioning in the industry, the challenges of global supply chains, and what the future of soldering looks like from the vantage point of a company that’s helped shape it.

Indium Corporation:
https://www.indium.com

The book Ross recommended:
Range: Why Generalists Triumph in a Specialized World Paperback 
By David Epstein
https://tinyurl.com/3tjvj34n]]>3821falsefullhttps://www.spreaker.com/episode/behind-the-alloy-soldering-materials-process-control-reliability-shantanu-joshi-greg-starrett--67470205
In today’s episode, continuing the subject of soldering materials, diving deep into the science, strategy, and subtleties behind one of the most foundational elements of electronic assembly: soldering materials. 

Joining me are two experts from KOKI Solder—Shantanu Joshi, Head of Customer Solutions and Operational Excellence, and Greg Starrett, General Manager of North American Operations. Together, they bring decades of experience in solder chemistry, process engineering, and real-world reliability.
 
We’ll explore how soldering materials influence long-term performance, how material and process decisions interact, and what assemblers should consider when aiming for high-reliability outcomes.
From surface finishes and flux residues to void mitigation and future trends in solder formulation, this episode offers practical insights that go well beyond the datasheet.

So whether you’re on the factory floor, in the lab, or managing quality and reliability at scale—this conversation is for you.

Shantanu Joshi
Head of Customer Solutions
shantanu@kokiamerica.com

Greg Starrett
National Sales Manager
greg@kokiamerica.com]]>https://api.spreaker.com/episode/67470205Tue, 14 Oct 2025 07:06:33 +0000Mike KonradThis is the second of four episodes on the subject of soldering materials. In today’s episode, continuing the subject of soldering materials, diving deep into the science, strategy, and subtleties behind one of the most foundational elements of...
In today’s episode, continuing the subject of soldering materials, diving deep into the science, strategy, and subtleties behind one of the most foundational elements of electronic assembly: soldering materials. 

Joining me are two experts from KOKI Solder—Shantanu Joshi, Head of Customer Solutions and Operational Excellence, and Greg Starrett, General Manager of North American Operations. Together, they bring decades of experience in solder chemistry, process engineering, and real-world reliability.
 
We’ll explore how soldering materials influence long-term performance, how material and process decisions interact, and what assemblers should consider when aiming for high-reliability outcomes.
From surface finishes and flux residues to void mitigation and future trends in solder formulation, this episode offers practical insights that go well beyond the datasheet.

So whether you’re on the factory floor, in the lab, or managing quality and reliability at scale—this conversation is for you.

Shantanu Joshi
Head of Customer Solutions
shantanu@kokiamerica.com

Greg Starrett
National Sales Manager
greg@kokiamerica.com]]>3462falsefullhttps://www.spreaker.com/episode/smtai-2025-conference-event-preview-special-episode--67872501
SMTA International is the premier gathering for innovation and collaboration in electronics assembly, surface mount technology, and advanced manufacturing.

This year, SMTAI is more than just a conference and expo. It’s an opportunity for experts, newcomers, industry leaders, and rising professionals to come together, exchange ideas, showcase breakthroughs, and shape the future of electronics manufacturing. 

Over several days, you’ll see deep-technical sessions, the latest research, hands-on exhibits, and, co-located with the assembly show, you can expect a bustling expo floor where solution providers and attendees connect on everything from process optimization to next-generation materials.

To talk more about the technical conference, I’ve invited members of the conference committee to share some highlights of the conference.

Tony Lentz from FCT Assembly
Gayle Towell from Aim Solder
Tom Rovere from Lockheed Martin
Maurice Dore from Valeo
Kelly Flanagan from Rockwell
And, although not a member of the Technical Committee but a member of the SMTA Global Board of Directors and Chair of the Students and Young Professionals committee, Dr. Adam Klett of Kyzen Corporation.

More information on SMTAI is available here:
https://www.smtai.org
]]>https://api.spreaker.com/episode/67872501Wed, 24 Sep 2025 02:29:43 +0000Mike KonradThis episode is all about SMTAI, surface mount Technology International, taking place OCTOBER 19 - 23, 2025 at the DONALD E. STEPHENS CONVENTION CENTER in ROSEMONT, ILLINOIS.  SMTA International is the premier gathering for innovation and...
SMTA International is the premier gathering for innovation and collaboration in electronics assembly, surface mount technology, and advanced manufacturing.

This year, SMTAI is more than just a conference and expo. It’s an opportunity for experts, newcomers, industry leaders, and rising professionals to come together, exchange ideas, showcase breakthroughs, and shape the future of electronics manufacturing. 

Over several days, you’ll see deep-technical sessions, the latest research, hands-on exhibits, and, co-located with the assembly show, you can expect a bustling expo floor where solution providers and attendees connect on everything from process optimization to next-generation materials.

To talk more about the technical conference, I’ve invited members of the conference committee to share some highlights of the conference.

Tony Lentz from FCT Assembly
Gayle Towell from Aim Solder
Tom Rovere from Lockheed Martin
Maurice Dore from Valeo
Kelly Flanagan from Rockwell
And, although not a member of the Technical Committee but a member of the SMTA Global Board of Directors and Chair of the Students and Young Professionals committee, Dr. Adam Klett of Kyzen Corporation.

More information on SMTAI is available here:
https://www.smtai.org
]]>3750smtaifalsefullhttps://www.spreaker.com/episode/the-chemistry-of-reliability-choosing-the-right-solder-and-flux-a-conversation-with-chris-ward--67209738
In this episode, I’m joined by Chris Ward, founder and Managing Director of Solderking Assembly Materials Limited, a UK-based manufacturer of solders and chemical consumables for electronic, electrical, and engineered assemblies.

Chris brings decades of experience in soldering materials and chemical formulations—and he’s built a company committed to performance, consistency, and innovation.

Earlier this year, Chris and his company were honored with the prestigious King’s Award for Enterprise in International Trade, recognizing their exceptional export growth. That recognition earned him an invitation to Windsor Castle, where he had the distinct honor of meeting King Charles III.

Today, we’ll explore the evolving world of soldering materials—from the realities behind “no-clean” flux, to reliability challenges in harsh environments, to innovations in solder chemistry that support today’s miniaturized and mission-critical electronics.

Whether you're on the production floor, in the design lab, or managing quality and reliability, this is a conversation that brings valuable insight into the materials behind the mission.

SolderKing:
https://solderking.com]]>https://api.spreaker.com/episode/67209738Tue, 23 Sep 2025 07:06:23 +0000Mike KonradThis is the first of four episodes on the subject of soldering materials. In this episode, I’m joined by Chris Ward, founder and Managing Director of Solderking Assembly Materials Limited, a UK-based manufacturer of solders and chemical consumables...
In this episode, I’m joined by Chris Ward, founder and Managing Director of Solderking Assembly Materials Limited, a UK-based manufacturer of solders and chemical consumables for electronic, electrical, and engineered assemblies.

Chris brings decades of experience in soldering materials and chemical formulations—and he’s built a company committed to performance, consistency, and innovation.

Earlier this year, Chris and his company were honored with the prestigious King’s Award for Enterprise in International Trade, recognizing their exceptional export growth. That recognition earned him an invitation to Windsor Castle, where he had the distinct honor of meeting King Charles III.

Today, we’ll explore the evolving world of soldering materials—from the realities behind “no-clean” flux, to reliability challenges in harsh environments, to innovations in solder chemistry that support today’s miniaturized and mission-critical electronics.

Whether you're on the production floor, in the design lab, or managing quality and reliability, this is a conversation that brings valuable insight into the materials behind the mission.

SolderKing:
https://solderking.com]]>2665falsefullhttps://www.spreaker.com/episode/humidity-small-cause-huge-reliability-risk-with-viktoria-rawinski-episode-177--67470175
Joining me is Viktoria Rawinski, a seasoned expert in materials science and reliability engineering, whose career spans decades of hands-on experience in failure analysis, process optimization, and design-for-reliability practices. 

Viktoria is not only a respected voice in the industry, but also a passionate educator, known for breaking down complex technical issues into actionable insights.

In her two-part LinkedIn technical series, “Humidity – A Small Cause with a Huge Effect,” Viktoria explores how environmental moisture, often overlooked or underestimated, can trigger serious failure mechanisms in circuit assemblies, especially as devices become smaller and more complex. From solder mask absorption to electrochemical migration, we'll unpack the hidden risks that can jeopardize product performance and long-term reliability.

Whether you're in design, manufacturing, or quality assurance, this is a conversation you won’t want to miss.

Viktoria's Website
www.rawinski.de
]]>https://api.spreaker.com/episode/67470175Tue, 09 Sep 2025 07:06:25 +0000Mike KonradOn this episode of Reliability Matters, we’re diving into a deceptively simple but incredibly important topic, humidity, and the massive impact it can have on electronic assembly reliability. Joining me is Viktoria Rawinski, a seasoned expert in...
Joining me is Viktoria Rawinski, a seasoned expert in materials science and reliability engineering, whose career spans decades of hands-on experience in failure analysis, process optimization, and design-for-reliability practices. 

Viktoria is not only a respected voice in the industry, but also a passionate educator, known for breaking down complex technical issues into actionable insights.

In her two-part LinkedIn technical series, “Humidity – A Small Cause with a Huge Effect,” Viktoria explores how environmental moisture, often overlooked or underestimated, can trigger serious failure mechanisms in circuit assemblies, especially as devices become smaller and more complex. From solder mask absorption to electrochemical migration, we'll unpack the hidden risks that can jeopardize product performance and long-term reliability.

Whether you're in design, manufacturing, or quality assurance, this is a conversation you won’t want to miss.

Viktoria's Website
www.rawinski.de
]]>2903falsefullhttps://www.spreaker.com/episode/war-stories-from-the-line-phil-zarrow-jim-hall-talk-reliability-episode-175--67081804
Jim and Phil are the driving forces behind ITM Consulting, where they help manufacturers around the world improve processes, solve complex problems, and build more reliable products. 

Whether it’s soldering, cleaning, reflow profiling, process control, or failure analysis, these two have seen it all, fixed it all, and taught it all.

In this episode, we tackle some of the most pressing issues facing the industry today, from the challenges of miniaturization, the reality of voiding, to the rise of electronics deployed into harsh environments, to IPC standards, and the role of process control in ensuring long-term reliability.

Whether you're a process engineer, a quality manager, or simply passionate about electronics manufacturing, this is a conversation you won’t want to miss.

ITM Consulting:
https://itmconsulting.com ]]>https://api.spreaker.com/episode/67081804Tue, 26 Aug 2025 07:00:07 +0000Mike KonradToday, I’m joined by two of the most respected names in the electronics manufacturing industry, Phil Zarrow and Jim Hall. Together, they bring decades of hands-on experience and unparalleled insight into the challenges and solutions within our field....
Jim and Phil are the driving forces behind ITM Consulting, where they help manufacturers around the world improve processes, solve complex problems, and build more reliable products. 

Whether it’s soldering, cleaning, reflow profiling, process control, or failure analysis, these two have seen it all, fixed it all, and taught it all.

In this episode, we tackle some of the most pressing issues facing the industry today, from the challenges of miniaturization, the reality of voiding, to the rise of electronics deployed into harsh environments, to IPC standards, and the role of process control in ensuring long-term reliability.

Whether you're a process engineer, a quality manager, or simply passionate about electronics manufacturing, this is a conversation you won’t want to miss.

ITM Consulting:
https://itmconsulting.com ]]>3495falsefullhttps://www.spreaker.com/episode/ai-in-pcb-design-it-s-already-here-with-david-wiens-stephen-chavez-siemens-eda-episode-174--66905110
Joining me today are two thought leaders who are at the forefront of this transformation:

First, we welcome back Stephen Chavez, a senior printed circuit engineer with more than 30 years of experience. Stephen serves as a Senior Product Marketing Manager at Siemens EDA, where he helps drive AI adoption in PCB design workflows. He’s also the Chairman of the Printed Circuit Engineering Association (PCEA) and a PCEA and IPC Certified Master Instructor Trainer. Stephen recently authored the article “AI in PCB Design: It’s Already Here”, which forms the foundation of today’s discussion.

Also joining us is Dave Wiens, Product Marketing Manager for the Xpedition Enterprise portfolio at Siemens EDA. With decades of experience in electronic design automation, Dave is a recognized expert in digital transformation and design innovation. He brings deep insight into how AI-driven tools are streamlining everything from system-level design to manufacturability, while empowering engineers to focus on innovation rather than repetition.

We’ll unpack the practical applications of AI in PCB workflows—covering predictive design, simulation acceleration, and how these advancements are improving both reliability and time-to-market.

If you're wondering what AI really means for the future of design—and what it doesn’t—you’ll want listen to this episode!
]]>https://api.spreaker.com/episode/66905110Tue, 12 Aug 2025 07:06:08 +0000Mike KonradIn this episode, we’re diving into a topic that’s rapidly reshaping our industry: Artificial Intelligence in PCB Design. Far from a futuristic concept, AI is already being integrated into advanced design tools—improving efficiency, reducing design...
Joining me today are two thought leaders who are at the forefront of this transformation:

First, we welcome back Stephen Chavez, a senior printed circuit engineer with more than 30 years of experience. Stephen serves as a Senior Product Marketing Manager at Siemens EDA, where he helps drive AI adoption in PCB design workflows. He’s also the Chairman of the Printed Circuit Engineering Association (PCEA) and a PCEA and IPC Certified Master Instructor Trainer. Stephen recently authored the article “AI in PCB Design: It’s Already Here”, which forms the foundation of today’s discussion.

Also joining us is Dave Wiens, Product Marketing Manager for the Xpedition Enterprise portfolio at Siemens EDA. With decades of experience in electronic design automation, Dave is a recognized expert in digital transformation and design innovation. He brings deep insight into how AI-driven tools are streamlining everything from system-level design to manufacturability, while empowering engineers to focus on innovation rather than repetition.

We’ll unpack the practical applications of AI in PCB workflows—covering predictive design, simulation acceleration, and how these advancements are improving both reliability and time-to-market.

If you're wondering what AI really means for the future of design—and what it doesn’t—you’ll want listen to this episode!
]]>3789falsefullhttps://www.spreaker.com/episode/improving-the-reliability-of-public-ev-chargers-with-chargerhelp-co-founder-ceo-kamale-terry--66403120
Today, we're diving into that very topic with a trailblazer in the EV service space. My guest is Kameale Terry, co-founder and CEO of ChargerHelp!, a company revolutionizing how we think about EV charger maintenance and reliability. 

Under her leadership, ChargerHelp! has pioneered Reliability as a Service, developed a highly trained and diverse technician workforce, and shaped industry policies aimed at improving charger uptime.
Kameale’s journey is as inspiring as it is innovative, leading a national movement for a more reliable and equitable EV charging network. With backgrounds in workforce development, clean tech, and digital operations, she’s uniquely positioned to tackle the challenges facing this growing industry.

In this episode, we’ll explore the common causes of EV charger failures, the role data plays in predictive maintenance, the impact of new regulations like the National Electric Vehicle Infrastructure (NEVI) standards, and how ChargerHelp! is creating pathways into the clean energy economy for workers from all walks of life.

If you've ever wondered how reliability translates to the EV world, or how technology and workforce innovation go hand in hand, you won’t want to miss this conversation.

Kameale’s Company:
ChargerHelp!
https://www.chargerhelp.com
]]>https://api.spreaker.com/episode/66403120Tue, 22 Jul 2025 07:05:07 +0000Mike KonradAs the electric vehicle market accelerates, the reliability of the charging infrastructure becomes increasingly vital. Chargers that are down or malfunctioning can hinder adoption and erode consumer confidence. But who ensures these chargers stay up...
Today, we're diving into that very topic with a trailblazer in the EV service space. My guest is Kameale Terry, co-founder and CEO of ChargerHelp!, a company revolutionizing how we think about EV charger maintenance and reliability. 

Under her leadership, ChargerHelp! has pioneered Reliability as a Service, developed a highly trained and diverse technician workforce, and shaped industry policies aimed at improving charger uptime.
Kameale’s journey is as inspiring as it is innovative, leading a national movement for a more reliable and equitable EV charging network. With backgrounds in workforce development, clean tech, and digital operations, she’s uniquely positioned to tackle the challenges facing this growing industry.

In this episode, we’ll explore the common causes of EV charger failures, the role data plays in predictive maintenance, the impact of new regulations like the National Electric Vehicle Infrastructure (NEVI) standards, and how ChargerHelp! is creating pathways into the clean energy economy for workers from all walks of life.

If you've ever wondered how reliability translates to the EV world, or how technology and workforce innovation go hand in hand, you won’t want to miss this conversation.

Kameale’s Company:
ChargerHelp!
https://www.chargerhelp.com
]]>2870falsefullhttps://www.spreaker.com/episode/episode-172-from-chaos-to-control-steering-erp-projects-back-on-track-with-chintan-sutaria--65689106
Joining me today is someone who knows this space inside and out—Chintan Sutaria. Chintan grew up working in an EMS business from a young age, gaining firsthand experience in the unique challenges of our industry. His career path took him into the world of business process consulting at some of the largest Big 5 firms, and he has since worked with numerous EMS companies on a wide range of projects.

Many of you may recognize Chintan as the founder and former CEO of CalcuQuote, a well-known supply chain management software solution for the EMS industry. Recently, he founded, OpenJar, a consultancy dedicated to helping electronics manufacturers navigate complex business challenges—including ERP implementations.

We’ll discuss his new company as well as his recent blog post, "Why Your ERP Implementation Failed (and How to Fix It Midstream)", explore common pitfalls, and uncover strategies to steer your ERP project back on course.

Chintan's Company
OpenJar
https://openjartech.com
]]>https://api.spreaker.com/episode/65689106Tue, 08 Jul 2025 07:05:07 +0000Mike KonradToday we're diving into a topic that keeps many executives awake at night—ERP implementations. More specifically, why so many of them fail and, perhaps more importantly, how to fix them midstream before they derail your operations. Joining me today...
Joining me today is someone who knows this space inside and out—Chintan Sutaria. Chintan grew up working in an EMS business from a young age, gaining firsthand experience in the unique challenges of our industry. His career path took him into the world of business process consulting at some of the largest Big 5 firms, and he has since worked with numerous EMS companies on a wide range of projects.

Many of you may recognize Chintan as the founder and former CEO of CalcuQuote, a well-known supply chain management software solution for the EMS industry. Recently, he founded, OpenJar, a consultancy dedicated to helping electronics manufacturers navigate complex business challenges—including ERP implementations.

We’ll discuss his new company as well as his recent blog post, "Why Your ERP Implementation Failed (and How to Fix It Midstream)", explore common pitfalls, and uncover strategies to steer your ERP project back on course.

Chintan's Company
OpenJar
https://openjartech.com
]]>2801falsefullhttps://www.spreaker.com/episode/pick-place-machine-selection-and-optimization-with-hanwha-semitech-americas-ceo-tim-kang-episode-171--65546035
Joining me is Tim Kang, CEO of Hanwha Semitech Americas. With nearly two decades of experience in the electronics manufacturing space—starting as a mechanical engineer and now leading one of the top pick and place equipment providers—Tim brings a wealth of insight into what it takes to build reliable assemblies.

In this episode, we’re covering best practices for selecting the most appropriate pick and place machine, how to get the most out of your equipment, and the common mistakes that can compromise productivity and long-term reliability.

Whether you’re a process engineer, a line operator, or anyone involved in electronics manufacturing, this conversation is packed with practical advice you can use right away.

Hanwha's Website:
https://www.hanwha-pm.com/en/product/smt/index.asp
]]>https://api.spreaker.com/episode/65546035Tue, 24 Jun 2025 07:05:07 +0000Mike KonradToday we're turning our attention to a cornerstone of modern electronics manufacturing: pick and place technology. Joining me is Tim Kang, CEO of Hanwha Semitech Americas. With nearly two decades of experience in the electronics manufacturing...
Joining me is Tim Kang, CEO of Hanwha Semitech Americas. With nearly two decades of experience in the electronics manufacturing space—starting as a mechanical engineer and now leading one of the top pick and place equipment providers—Tim brings a wealth of insight into what it takes to build reliable assemblies.

In this episode, we’re covering best practices for selecting the most appropriate pick and place machine, how to get the most out of your equipment, and the common mistakes that can compromise productivity and long-term reliability.

Whether you’re a process engineer, a line operator, or anyone involved in electronics manufacturing, this conversation is packed with practical advice you can use right away.

Hanwha's Website:
https://www.hanwha-pm.com/en/product/smt/index.asp
]]>3158falsefullhttps://www.spreaker.com/episode/episode-170-reliability-safety-and-human-impact-the-dmr-approach-with-dheeraj-narang--66542961
My guest today is Dheeraj Narang, a corrosion and reliability engineering specialist, process safety activist, and digital innovation researcher with an impressive track record across the energy sector.
Dheeraj has spent his career developing and implementing asset integrity programs for more than nine global energy companies across the U.S., India, and the Middle East.

He’s also a visionary advocate for using advanced technologies, industry best practices, and safety standards to uplift regions and workers where such systems are still under development. 
Whether it's through his service on global conference committees or his contributions to cutting-edge digital initiatives, Dheeraj is on a mission to blend technology, safety, and human rights into a unified vision of operational excellence.

In this episode, we’ll discuss:
What Damage Mechanism Reviews are and why they matter.

How DMRs tie into reliability programs like FMECA.

How DMR thinking could benefit industries outside of oil and gas—including electronics manufacturing
and how emerging technologies like AI and machine learning can amplify the impact of these reviews.

Whether you're in energy, electronics, or any industry where reliability and safety are paramount, this is a conversation you won’t want to miss.

Dheeraj's Contact Info:
dnarang1@my.harrisburgu.edu

References:
Narang, D. Dual Benefits of Damage Mechanism Reviews. 2024 AiCHE Spring Meeting and 20th Global Congress on Process Safety, New Orleans, LA, March 25-27, 2024.

Narang, D. Application of FMECA Methodology in Reliability Assessment of Complex Assets in Process Plant Industries. Reliability, Maintenance & Managing Risk Conference (RMMR) by American Society of Quality (ASQ), Pittsburgh-PA, July 25-26, 2024.

Narang, D. Feature Selection Methodology for Developing a Supervised Machine Learning Model for Risk Based Inspection Study on Process Plant Assets. 79th Instrumentation and Automation Symposium, Mary Kay O’Connor Safety & Risk Conference, College Station-TX, October 22-24, 2024.

Narang, D. Application of Machine Learning Concepts in Inspection Data Management System at Process Plant Facilities. 27th Process Safety International Symposium, Mary Kay O’Connor Safety & Risk Conference, College Station-TX, October 22-24, 2024.
]]>https://api.spreaker.com/episode/66542961Fri, 13 Jun 2025 04:58:16 +0000Mike KonradToday we're exploring a concept that has deep roots in process safety and infrastructure management, but also has meaningful applications in electronics manufacturing: Damage Mechanism Reviews, or DMRs. My guest today is Dheeraj Narang, a corrosion...
My guest today is Dheeraj Narang, a corrosion and reliability engineering specialist, process safety activist, and digital innovation researcher with an impressive track record across the energy sector.
Dheeraj has spent his career developing and implementing asset integrity programs for more than nine global energy companies across the U.S., India, and the Middle East.

He’s also a visionary advocate for using advanced technologies, industry best practices, and safety standards to uplift regions and workers where such systems are still under development. 
Whether it's through his service on global conference committees or his contributions to cutting-edge digital initiatives, Dheeraj is on a mission to blend technology, safety, and human rights into a unified vision of operational excellence.

In this episode, we’ll discuss:
What Damage Mechanism Reviews are and why they matter.

How DMRs tie into reliability programs like FMECA.

How DMR thinking could benefit industries outside of oil and gas—including electronics manufacturing
and how emerging technologies like AI and machine learning can amplify the impact of these reviews.

Whether you're in energy, electronics, or any industry where reliability and safety are paramount, this is a conversation you won’t want to miss.

Dheeraj's Contact Info:
dnarang1@my.harrisburgu.edu

References:
Narang, D. Dual Benefits of Damage Mechanism Reviews. 2024 AiCHE Spring Meeting and 20th Global Congress on Process Safety, New Orleans, LA, March 25-27, 2024.

Narang, D. Application of FMECA Methodology in Reliability Assessment of Complex Assets in Process Plant Industries. Reliability, Maintenance & Managing Risk Conference (RMMR) by American Society of Quality (ASQ), Pittsburgh-PA, July 25-26, 2024.

Narang, D. Feature Selection Methodology for Developing a Supervised Machine Learning Model for Risk Based Inspection Study on Process Plant Assets. 79th Instrumentation and Automation Symposium, Mary Kay O’Connor Safety & Risk Conference, College Station-TX, October 22-24, 2024.

Narang, D. Application of Machine Learning Concepts in Inspection Data Management System at Process Plant Facilities. 27th Process Safety International Symposium, Mary Kay O’Connor Safety & Risk Conference, College Station-TX, October 22-24, 2024.
]]>2445falsefullhttps://www.spreaker.com/episode/reliability-matters-on-the-road-in-anaheim-california-at-the-ipc-apex-expo-episode-169--65028299
I interviewed two subject matter experts on topics related to electronic assembly.

My guests are:
Gerald Gardner, Global Product Manager at Weller, a manufacturer of hand soldering equipment fume extraction systems, and precision tools.

Mike Young – CEO OF SASinno Americas, a manufacturer of wave and selective soldering equipment.

More information on my guest's companies is available here:

SASinno Americas
https://www.sasinnoamericas.com
Weller

https://www.weller-tools.com/us/en
]]>https://api.spreaker.com/episode/65028299Tue, 27 May 2025 07:05:07 +0000Mike KonradOn this episode of the Reliability Matters podcast, I left my usual studio for the IPC APEX Expo in Anaheim California. I interviewed two subject matter experts on topics related to electronic assembly. My guests are: Gerald Gardner, Global Product...
I interviewed two subject matter experts on topics related to electronic assembly.

My guests are:
Gerald Gardner, Global Product Manager at Weller, a manufacturer of hand soldering equipment fume extraction systems, and precision tools.

Mike Young – CEO OF SASinno Americas, a manufacturer of wave and selective soldering equipment.

More information on my guest's companies is available here:

SASinno Americas
https://www.sasinnoamericas.com
Weller

https://www.weller-tools.com/us/en
]]>1773falsefullhttps://www.spreaker.com/episode/reliability-matters-on-the-road-in-anaheim-california-at-the-ipc-apex-expo-episode-168--65028292
I interviewed three subject matter experts on various topics related to electronic assembly. My guests are:

Greg Beck, Director of Sales at Absolute EMS, a contract manufacturer.

Brian Watson, Co-Founder OF HyRel Technologies, a global provider of quick turn semiconductor modification solutions.

Keith Sweatman, Technical Advisor at Nihon Superior, a manufacturer of soldering materials.

More information on my guest's company is available here:

Absolute EMS
https://www.absolute-ems.com

HyRel Technologies
https://hyrel.tech

Nihon Superior
https://en.nihonsuperior.co.jp
]]>https://api.spreaker.com/episode/65028292Tue, 13 May 2025 07:05:07 +0000Mike KonradOn this episode of the Reliability Matters podcast, I left my usual studio for the IPC APEX Expo in Anaheim California. I interviewed three subject matter experts on various topics related to electronic assembly. My guests are: Greg Beck, Director...
I interviewed three subject matter experts on various topics related to electronic assembly. My guests are:

Greg Beck, Director of Sales at Absolute EMS, a contract manufacturer.

Brian Watson, Co-Founder OF HyRel Technologies, a global provider of quick turn semiconductor modification solutions.

Keith Sweatman, Technical Advisor at Nihon Superior, a manufacturer of soldering materials.

More information on my guest's company is available here:

Absolute EMS
https://www.absolute-ems.com

HyRel Technologies
https://hyrel.tech

Nihon Superior
https://en.nihonsuperior.co.jp
]]>2112falsefullhttps://www.spreaker.com/episode/episode-167-meet-the-press-a-conversation-with-journalist-and-pcea-president-mike-buetow--64506278
My guest today is someone who has spent decades at the forefront of reporting on the electronics manufacturing industry. Mike Buetow, editor-in-chief of Circuits Assembly magazine, has covered everything from the latest technological advancements to the biggest challenges facing manufacturers today. 

If there’s a major trend shaping the industry, you can bet Mike has written about it, analyzed it, and spoken with the experts behind it. Mike is also the host of his own podcast, PCB chat, available at pcbchat.com. I am so proud to say Mike also syndicates this show at pcbchat.com.

In this episode, we’ll explore the evolving landscape of electronics manufacturing, from supply chain disruptions and AI-driven automation to the future of ultra-high-density interconnects and the real impact of reshoring efforts. 

We’ll also get an inside look at what it takes to cover this ever-changing industry—how stories are chosen, what topics are making waves, and what challenges lie ahead.  

Printed Circuit Engineering Association (PCEA)
https://pcea.net

Circuits Assembly Magazine:
https://circuitsassembly.com/ca/
]]>https://api.spreaker.com/episode/64506278Tue, 22 Apr 2025 07:05:07 +0000Mike KonradToday, we’re diving deep into the world of electronics manufacturing from a unique vantage point—that of the press.   My guest today is someone who has spent decades at the forefront of reporting on the electronics manufacturing industry. Mike...
My guest today is someone who has spent decades at the forefront of reporting on the electronics manufacturing industry. Mike Buetow, editor-in-chief of Circuits Assembly magazine, has covered everything from the latest technological advancements to the biggest challenges facing manufacturers today. 

If there’s a major trend shaping the industry, you can bet Mike has written about it, analyzed it, and spoken with the experts behind it. Mike is also the host of his own podcast, PCB chat, available at pcbchat.com. I am so proud to say Mike also syndicates this show at pcbchat.com.

In this episode, we’ll explore the evolving landscape of electronics manufacturing, from supply chain disruptions and AI-driven automation to the future of ultra-high-density interconnects and the real impact of reshoring efforts. 

We’ll also get an inside look at what it takes to cover this ever-changing industry—how stories are chosen, what topics are making waves, and what challenges lie ahead.  

Printed Circuit Engineering Association (PCEA)
https://pcea.net

Circuits Assembly Magazine:
https://circuitsassembly.com/ca/
]]>3379falsefullhttps://www.spreaker.com/episode/electronics-down-memory-lane-and-a-vision-for-the-future-episode-166--64334078
Each year, I record a Reliability Matters podcast at PanPac. Normally, the format of the show is I ask questions, and my guests provide answers. On this episode however, I decided to let my guest do all of the talking. 

The theme of this episode is Electronics: Down Memory Lane and a Vision for the Future. 

My three guests on this episode will share their view of the history of electronics from three different perspectives. My guests are Dr. Ron Lasky from Dartmouth College, Dr John Evans, and Dr. Tom Duval, both from Auburn University. They’ll share their perspectives on the history of the electronics industry in presentation format.
]]>https://api.spreaker.com/episode/64334078Tue, 08 Apr 2025 07:05:07 +0000Mike KonradThis episode is a little different in two ways. First, I didn’t record it in my studio. I recorded it at the SMTA Pan Pacific strategic Electronics symposium, affectionately known as PanPac, in beautiful Maui Hawaii. Each year, I record a Reliability...
Each year, I record a Reliability Matters podcast at PanPac. Normally, the format of the show is I ask questions, and my guests provide answers. On this episode however, I decided to let my guest do all of the talking. 

The theme of this episode is Electronics: Down Memory Lane and a Vision for the Future. 

My three guests on this episode will share their view of the history of electronics from three different perspectives. My guests are Dr. Ron Lasky from Dartmouth College, Dr John Evans, and Dr. Tom Duval, both from Auburn University. They’ll share their perspectives on the history of the electronics industry in presentation format.
]]>2379false166fullhttps://www.spreaker.com/episode/stencil-design-and-manufacturing-best-practices-with-elias-malfavon-jr--63735070These precision-engineered tools are the unsung heroes of electronic assembly, playing a pivotal role in ensuring accurate solder paste deposition and, ultimately, the reliability of your circuit assemblies.

It's been long said that reliability begins at the solder print, and the print begins with the stencil.

Joining us today is Elias Malfavon Jr, President of Metal Etch Services, Inc. a stencil manufacturer operating in San Marcos California. Metal edge services was founded 20 years ago in 2005. 

We’ll explore the fascinating journey of stencil production, from design and material selection to the advanced laser cutting technologies that ensure microscopic precision. 

We’ll also discuss the latest innovations in stencil technology, their impact on modern assembly processes, and how the industry is evolving to meet the challenges of ultra-high-density interconnects and miniaturization.

So, sit back, relax, and let’s uncover the critical role of SMT stencils in today’s electronics manufacturing landscape.

Elias Malfavon Jr's Contact Info:
eliasjr@metaletchservices.com

Metal Etch Services, Inc.
https://metaletchservices.com

The D-Code Podcast
https://www.youtube.com/@The-D-Code
]]>https://api.spreaker.com/episode/63735070Tue, 25 Mar 2025 07:05:07 +0000Mike KonradToday, we’re putting the spotlight on a critical component in surface mount technology, the stencil.  These precision-engineered tools are the unsung heroes of electronic assembly, playing a pivotal role in ensuring accurate solder paste deposition...These precision-engineered tools are the unsung heroes of electronic assembly, playing a pivotal role in ensuring accurate solder paste deposition and, ultimately, the reliability of your circuit assemblies.

It's been long said that reliability begins at the solder print, and the print begins with the stencil.

Joining us today is Elias Malfavon Jr, President of Metal Etch Services, Inc. a stencil manufacturer operating in San Marcos California. Metal edge services was founded 20 years ago in 2005. 

We’ll explore the fascinating journey of stencil production, from design and material selection to the advanced laser cutting technologies that ensure microscopic precision. 

We’ll also discuss the latest innovations in stencil technology, their impact on modern assembly processes, and how the industry is evolving to meet the challenges of ultra-high-density interconnects and miniaturization.

So, sit back, relax, and let’s uncover the critical role of SMT stencils in today’s electronics manufacturing landscape.

Elias Malfavon Jr's Contact Info:
eliasjr@metaletchservices.com

Metal Etch Services, Inc.
https://metaletchservices.com

The D-Code Podcast
https://www.youtube.com/@The-D-Code
]]>3585falsefullhttps://www.spreaker.com/episode/ai-integrated-supply-chain-management-software-with-sebastian-schaal--63735438
With global supply chains recently under immense pressure from disruptions, shortages, and growing complexity, the need for smarter, more efficient solutions has never been greater. 
And what better way to explore this than by discussing the cutting-edge role of AI-powered supply chain management software.

My guest today is Sebastian Schaal, the founder and CEO of Luminovo, a company at the forefront of transforming how supply chains are managed in the electronics industry. Sebastian Schaal is the founder of Luminovo, a leading software provider revolutionizing the electronics supply chain. 

He holds two masters degrees—one in Electrical and Computer Engineering from the Technical University of Munich and another from Stanford University, where he was a Fulbright scholar focusing on Management and Computer Science. 

Before founding Luminovo, Sebastian gained diverse industry experience, working on AI algorithms for signal processing and computer vision at Intel and robotics companies NavVis and Magazino. 
Additionally, he served as a consultant at McKinsey, advising on data strategy.

Sebastian and his team are leveraging artificial intelligence to streamline processes, enhance collaboration, and future-proof supply chain operations. 

In this episode, we'll explore how AI is reshaping supply chain management, the unique challenges facing the electronics industry, and what companies can do to stay ahead in an ever-changing global landscape. 

This conversation is packed with insights you won't want to miss. So, sit back, relax, and get ready to learn about the innovations that are revolutionizing supply chains worldwide. 

Luminovo
https://luminovo.com

Chapters:
00:00:00 The Role of AI in Revolutionizing Supply Chain Management
00:02:30 Innovation in Supply Chain Management: Origins and Vision
00:04:56 The Unsung Heroes of the Electronics Supply Chain  
00:07:25 The Impact of Supply Chain Challenges on Business Growth
00:10:06 Challenges in Electronics Supply Chain Management
00:12:28 Navigating the Complexities of Supply Chain Management  
00:14:51 AI and Machine Learning in Modern Supply Chain Management  
00:17:31 Enhancing Supply Chain Resilience with Digitalization and Collaboration
00:20:03 Enhancing Collaboration with Digital Tools
00:22:26 Automating Processes for Efficiency and Cost Optimization
00:24:55 Choosing the Right Supply Chain Software: Industry-Agnostic Vs. Specific Vendors
00:27:24 Advantages of Vertical Solutions in the Electronics Industry
00:30:06 Challenges in Semiconductor Manufacturing and Supply Chain  
00:32:35 Evolution of AI: From Engines to Intelligent Agents
00:34:57 Transforming Manufacturing with Cloud and AI
00:37:26 Overcoming Resistance to Digital Transformation in Supply Chains
00:40:03 Overcoming Fragmented Data in Supply Chains
00:42:36 Implementing New Systems and Avoiding Pitfalls
00:45:08 Key Questions for Supplier Data Integration
00:47:32 Common Mistakes in Selecting Supply Chain Management Systems
00:50:04 Enhancing Supply Chain Integration and Automation
00:52:23 Building a Global Supply Chain Network  
00:57:19 Conclusion and Upcoming Podcast Schedule]]>https://api.spreaker.com/episode/63735438Tue, 11 Mar 2025 07:05:06 +0000Mike KonradToday, we're tackling a topic that has become increasingly vital in recent years: supply chain management.  With global supply chains recently under immense pressure from disruptions, shortages, and growing complexity, the need for smarter, more...
With global supply chains recently under immense pressure from disruptions, shortages, and growing complexity, the need for smarter, more efficient solutions has never been greater. 
And what better way to explore this than by discussing the cutting-edge role of AI-powered supply chain management software.

My guest today is Sebastian Schaal, the founder and CEO of Luminovo, a company at the forefront of transforming how supply chains are managed in the electronics industry. Sebastian Schaal is the founder of Luminovo, a leading software provider revolutionizing the electronics supply chain. 

He holds two masters degrees—one in Electrical and Computer Engineering from the Technical University of Munich and another from Stanford University, where he was a Fulbright scholar focusing on Management and Computer Science. 

Before founding Luminovo, Sebastian gained diverse industry experience, working on AI algorithms for signal processing and computer vision at Intel and robotics companies NavVis and Magazino. 
Additionally, he served as a consultant at McKinsey, advising on data strategy.

Sebastian and his team are leveraging artificial intelligence to streamline processes, enhance collaboration, and future-proof supply chain operations. 

In this episode, we'll explore how AI is reshaping supply chain management, the unique challenges facing the electronics industry, and what companies can do to stay ahead in an ever-changing global landscape. 

This conversation is packed with insights you won't want to miss. So, sit back, relax, and get ready to learn about the innovations that are revolutionizing supply chains worldwide. 

Luminovo
https://luminovo.com

Chapters:
00:00:00 The Role of AI in Revolutionizing Supply Chain Management
00:02:30 Innovation in Supply Chain Management: Origins and Vision
00:04:56 The Unsung Heroes of the Electronics Supply Chain  
00:07:25 The Impact of Supply Chain Challenges on Business Growth
00:10:06 Challenges in Electronics Supply Chain Management
00:12:28 Navigating the Complexities of Supply Chain Management  
00:14:51 AI and Machine Learning in Modern Supply Chain Management  
00:17:31 Enhancing Supply Chain Resilience with Digitalization and Collaboration
00:20:03 Enhancing Collaboration with Digital Tools
00:22:26 Automating Processes for Efficiency and Cost Optimization
00:24:55 Choosing the Right Supply Chain Software: Industry-Agnostic Vs. Specific Vendors
00:27:24 Advantages of Vertical Solutions in the Electronics Industry
00:30:06 Challenges in Semiconductor Manufacturing and Supply Chain  
00:32:35 Evolution of AI: From Engines to Intelligent Agents
00:34:57 Transforming Manufacturing with Cloud and AI
00:37:26 Overcoming Resistance to Digital Transformation in Supply Chains
00:40:03 Overcoming Fragmented Data in Supply Chains
00:42:36 Implementing New Systems and Avoiding Pitfalls
00:45:08 Key Questions for Supplier Data Integration
00:47:32 Common Mistakes in Selecting Supply Chain Management Systems
00:50:04 Enhancing Supply Chain Integration and Automation
00:52:23 Building a Global Supply Chain Network  
00:57:19 Conclusion and Upcoming Podcast Schedule]]>3457falsefullhttps://www.spreaker.com/episode/battery-selection-and-safety-best-practices-with-alex-norman--63474487
Choosing the right battery is not a one-size-fits-all decision. It requires a keen understanding of the application, performance needs, and environmental demands. The right selection can make the difference between a product that excels in reliability and one that, quite literally, fails to deliver.  But there’s more to batteries than just selecting the right chemistry or capacity. Safety is paramount. Poor battery selection, design, or management can lead to performance issues, overheating, or catastrophic failures. As we’ve all seen in headlines, battery malfunctions can result in recalls, damage to brand reputation, or, worse, safety hazards for users.  

To shed light on this vital topic, we’re joined by an expert in the field of battery technology. Alex Norman is a Battery Management System Designer at Pro Technologies, a well-established and trusted custom battery pack manufacturer, providing engineering capabilities from concept through production. Their leading edge manufacturing facility and headquarters is based in Pilot Mountain, North Carolina.
 
Alex has deep experience in Printed Circuit Board Design, Product Development, Battery Management Systems and more. Alex is also a content creator, focusing mostly on electronics, battery, and BMS content available on his LinkedIn page and YouTube channel.

Today, we’re going to explore how to choose the right battery for your assembly, best practices for integration, and how to mitigate potential safety risks.  

So, if you care about keeping your products powered, reliable, and safe, don’t bolt just yet – this podcast on batteries is positively charged with insights! Stick around and top off your battery knowledge!

Alex's Contact Info:
Alex Norman
anorman@eetengineer.com
ProTechnologies, Inc.
http://protechnologies.com

Alex's YouTube Channel:
https://www.youtube.com/@eetengineer

Chapters:
00:00:00 Choosing the Right Battery for Electronic Assemblies
00:02:44 Exploring Battery Technology and Safety Concerns
00:05:21 Starting a YouTube Channel: Journey and Growth
00:07:55 Performance and Safety: Alkaline vs. Lithium-Based Batteries
00:10:28 The Future of Sodium-Ion Batteries vs. Lithium-Ion
00:13:12 Causes of Samsung Phone Battery Fires
00:16:01 Advancements in Solid State Battery Technology
00:18:44 Dangers of Swollen Lithium Batteries and Battery Safety
00:21:19 Battery Charging Myths and Optimization Techniques
00:24:04 Importance of Battery Management Systems (BMS)
00:26:51 Primary vs. Secondary Batteries Explained
00:29:28 Comparing Performance: Alkaline vs Rechargeable Batteries
00:32:11 Impact of Temperature on Battery Performance
00:34:51 Optimizing Battery Performance in Extreme Cold
00:37:28 Lead Acid vs. Lithium Iron Phosphate: Battery Safety and Advancements
00:39:56 Optimizing Battery Performance in Electric Cars
00:42:36 Advanced Lithium Iron Phosphate Cells  
00:45:24 Battery Regulations Impact and Safety Standards
00:48:05 Battery Safety and Standards in Consumer Electronics
00:50:49 Quality and Safety in Consumer Vs. Industrial Battery Cells
00:53:25 The Importance of Proper Battery Recycling
00:56:05 Lithium Iron Phosphate vs. Nickel Metal Hydride Batteries
00:59:51 Humor and Technology: Creating Engaging Content
01:01:10 Get Involved with Reliability Matters Podcast
]]>https://api.spreaker.com/episode/63474487Tue, 25 Feb 2025 08:05:07 +0000Mike KonradToday we’re diving into a critical yet sometimes overlooked component that powers so many of the devices we rely on: batteries. Batteries are the heartbeat of countless electronic products, from medical devices and electric vehicles to consumer...
Choosing the right battery is not a one-size-fits-all decision. It requires a keen understanding of the application, performance needs, and environmental demands. The right selection can make the difference between a product that excels in reliability and one that, quite literally, fails to deliver.  But there’s more to batteries than just selecting the right chemistry or capacity. Safety is paramount. Poor battery selection, design, or management can lead to performance issues, overheating, or catastrophic failures. As we’ve all seen in headlines, battery malfunctions can result in recalls, damage to brand reputation, or, worse, safety hazards for users.  

To shed light on this vital topic, we’re joined by an expert in the field of battery technology. Alex Norman is a Battery Management System Designer at Pro Technologies, a well-established and trusted custom battery pack manufacturer, providing engineering capabilities from concept through production. Their leading edge manufacturing facility and headquarters is based in Pilot Mountain, North Carolina.
 
Alex has deep experience in Printed Circuit Board Design, Product Development, Battery Management Systems and more. Alex is also a content creator, focusing mostly on electronics, battery, and BMS content available on his LinkedIn page and YouTube channel.

Today, we’re going to explore how to choose the right battery for your assembly, best practices for integration, and how to mitigate potential safety risks.  

So, if you care about keeping your products powered, reliable, and safe, don’t bolt just yet – this podcast on batteries is positively charged with insights! Stick around and top off your battery knowledge!

Alex's Contact Info:
Alex Norman
anorman@eetengineer.com
ProTechnologies, Inc.
http://protechnologies.com

Alex's YouTube Channel:
https://www.youtube.com/@eetengineer

Chapters:
00:00:00 Choosing the Right Battery for Electronic Assemblies
00:02:44 Exploring Battery Technology and Safety Concerns
00:05:21 Starting a YouTube Channel: Journey and Growth
00:07:55 Performance and Safety: Alkaline vs. Lithium-Based Batteries
00:10:28 The Future of Sodium-Ion Batteries vs. Lithium-Ion
00:13:12 Causes of Samsung Phone Battery Fires
00:16:01 Advancements in Solid State Battery Technology
00:18:44 Dangers of Swollen Lithium Batteries and Battery Safety
00:21:19 Battery Charging Myths and Optimization Techniques
00:24:04 Importance of Battery Management Systems (BMS)
00:26:51 Primary vs. Secondary Batteries Explained
00:29:28 Comparing Performance: Alkaline vs Rechargeable Batteries
00:32:11 Impact of Temperature on Battery Performance
00:34:51 Optimizing Battery Performance in Extreme Cold
00:37:28 Lead Acid vs. Lithium Iron Phosphate: Battery Safety and Advancements
00:39:56 Optimizing Battery Performance in Electric Cars
00:42:36 Advanced Lithium Iron Phosphate Cells  
00:45:24 Battery Regulations Impact and Safety Standards
00:48:05 Battery Safety and Standards in Consumer Electronics
00:50:49 Quality and Safety in Consumer Vs. Industrial Battery Cells
00:53:25 The Importance of Proper Battery Recycling
00:56:05 Lithium Iron Phosphate vs. Nickel Metal Hydride Batteries
00:59:51 Humor and Technology: Creating Engaging Content
01:01:10 Get Involved with Reliability Matters Podcast
]]>3729falsefullhttps://www.spreaker.com/episode/electronics-testing-best-practices-with-robert-boguski-episode-162--63197867
Robert brings 44 years of experience in the design, fabrication, assembly, and testing of printed circuit boards (PCBs) and electronic systems. Under his leadership, Datest has become a premier provider of advanced, integrated PCBA testing and inspection services, serving both contract manufacturers and original equipment manufacturers since its founding in 1984. 

Robert's extensive background includes active participation in industry associations such as APICS, SMTA, and IPC, reflecting his commitment to advancing the field. He is also a columnist for Circuits Assembly Magazine, where he shares his insights on industry trends and challenges. 
 
In this episode, we'll explore Robert's journey in the electronics manufacturing industry, the evolution of testing technologies, and his perspectives on the future of electronics testing. 

Join us as we gain valuable insights from a leader whose career has been dedicated to excellence in electronic testing and manufacturing.

Robert's Info:
Robert Boguski
rboguski@datest.com

Datest
http://www.datest.com
]]>https://api.spreaker.com/episode/63197867Tue, 11 Feb 2025 03:06:59 +0000Mike KonradOn this episode, we’ll dive into the world of electronics testing with an expert within the electronics testing industry, Robert Boguski,  President and Owner of Datest.  Robert brings 44 years of experience in the design, fabrication, assembly, and...
Robert brings 44 years of experience in the design, fabrication, assembly, and testing of printed circuit boards (PCBs) and electronic systems. Under his leadership, Datest has become a premier provider of advanced, integrated PCBA testing and inspection services, serving both contract manufacturers and original equipment manufacturers since its founding in 1984. 

Robert's extensive background includes active participation in industry associations such as APICS, SMTA, and IPC, reflecting his commitment to advancing the field. He is also a columnist for Circuits Assembly Magazine, where he shares his insights on industry trends and challenges. 
 
In this episode, we'll explore Robert's journey in the electronics manufacturing industry, the evolution of testing technologies, and his perspectives on the future of electronics testing. 

Join us as we gain valuable insights from a leader whose career has been dedicated to excellence in electronic testing and manufacturing.

Robert's Info:
Robert Boguski
rboguski@datest.com

Datest
http://www.datest.com
]]>4176false162fullhttps://www.spreaker.com/episode/ai-based-inspection-technologies-with-priyansha-bagaria-episode-161--63118973 
Artificial intelligence is revolutionizing how we detect, analyze, and address defects in the electronics assembly process, combining precision with unparalleled speed to unlock new possibilities for efficiency and reliability.

Our guest today is a leading innovator in this field. Priyansha Bagaria is the founder and CEO of Loopr AI, a company at the forefront of AI-powered solutions for manufacturing inspection. 

Priyansha holds an MBA in International business and Global management, a bachelors of engineering degree in computer Science, and she held a fellowship in data science at Cornell University.

Her academic background, coupled with her entrepreneurial spirit, has positioned her as a trailblazer in applying AI to manufacturing processes.

In this episode, we’ll explore the advancements Loopr AI is spearheading, how AI inspection technologies are reshaping traditional methods, and the tangible benefits AI offers to manufacturers striving for excellence. 

Loopr AI Website:
https://www.loopr.ai
]]>https://api.spreaker.com/episode/63118973Tue, 28 Jan 2025 08:05:06 +0000Mike KonradToday, we’re exploring a transformative topic: AI-based inspection technologies.    Artificial intelligence is revolutionizing how we detect, analyze, and address defects in the electronics assembly process, combining precision with unparalleled speed... 
Artificial intelligence is revolutionizing how we detect, analyze, and address defects in the electronics assembly process, combining precision with unparalleled speed to unlock new possibilities for efficiency and reliability.

Our guest today is a leading innovator in this field. Priyansha Bagaria is the founder and CEO of Loopr AI, a company at the forefront of AI-powered solutions for manufacturing inspection. 

Priyansha holds an MBA in International business and Global management, a bachelors of engineering degree in computer Science, and she held a fellowship in data science at Cornell University.

Her academic background, coupled with her entrepreneurial spirit, has positioned her as a trailblazer in applying AI to manufacturing processes.

In this episode, we’ll explore the advancements Loopr AI is spearheading, how AI inspection technologies are reshaping traditional methods, and the tangible benefits AI offers to manufacturers striving for excellence. 

Loopr AI Website:
https://www.loopr.ai
]]>3826falsefullhttps://www.spreaker.com/episode/opportunities-and-challenges-within-the-ev-industry-episode-160--63086546
Joining us is Brian O’Leary, Global Head of of e-Mobility & Infrastructure at Indium Corporation, a leading expert with deep insights into the electronic assembly industry and its critical role in the EV revolution.

As electric vehicles continue to redefine the future of transportation, the reliability and scalability of the infrastructure that powers them—particularly public EV charging stations—have become pivotal challenges. 

The electronic assembly industry is at the heart of these systems, from the semiconductors enabling fast charging to the sensors ensuring safe and efficient operation. However, with nearly 26% of public EV charging stations estimated to be non-functional at any given time, reliability remains a significant hurdle.

This episode will explore the major reliability issues plaguing public EV charging stations, including power instability, component failures, and environmental challenges.
How innovations in electronics design and assembly can address these challenges, from improving thermal management to leveraging advanced materials like those developed by soldering materials manufacturers.

The exciting opportunities for the electronics industry to lead the charge in building a more resilient, reliable, and efficient EV infrastructure.

Brian O’Leary brings a wealth of knowledge on how advanced materials, smart assembly techniques, and innovative designs can solve these pressing issues and accelerate the adoption of electric vehicles. 

Together, we’ll review the technical challenges, explore solutions, and look ahead to the bright future of electric mobility.

Brian O’Leary's Contact Info:
boleary@indium.com
https://www.indium.com]]>https://api.spreaker.com/episode/63086546Tue, 14 Jan 2025 08:05:06 +0000Mike KonradToday, we’re diving into one of the most transformative innovations of our time: electric vehicles and the vast infrastructure needed to support their growth.  Joining us is Brian O’Leary, Global Head of of e-Mobility & Infrastructure at Indium...
Joining us is Brian O’Leary, Global Head of of e-Mobility & Infrastructure at Indium Corporation, a leading expert with deep insights into the electronic assembly industry and its critical role in the EV revolution.

As electric vehicles continue to redefine the future of transportation, the reliability and scalability of the infrastructure that powers them—particularly public EV charging stations—have become pivotal challenges. 

The electronic assembly industry is at the heart of these systems, from the semiconductors enabling fast charging to the sensors ensuring safe and efficient operation. However, with nearly 26% of public EV charging stations estimated to be non-functional at any given time, reliability remains a significant hurdle.

This episode will explore the major reliability issues plaguing public EV charging stations, including power instability, component failures, and environmental challenges.
How innovations in electronics design and assembly can address these challenges, from improving thermal management to leveraging advanced materials like those developed by soldering materials manufacturers.

The exciting opportunities for the electronics industry to lead the charge in building a more resilient, reliable, and efficient EV infrastructure.

Brian O’Leary brings a wealth of knowledge on how advanced materials, smart assembly techniques, and innovative designs can solve these pressing issues and accelerate the adoption of electric vehicles. 

Together, we’ll review the technical challenges, explore solutions, and look ahead to the bright future of electric mobility.

Brian O’Leary's Contact Info:
boleary@indium.com
https://www.indium.com]]>4250falsefullhttps://www.spreaker.com/episode/2024-season-wrap-up-of-the-reliability-matters-podcast-episode-159--63085162
This isn’t just any episode—it’s a time to reflect on the journey we’ve been on together, highlight some milestones, and share a heartfelt thank you to everyone who has made this podcast such a success. Can you believe it? 

Reliability Matters has now released 159 episodes! It feels like just yesterday we started this podcast with the mission to explore how industry experts and their knowledge contribute to the reliability of electronics. And here we are—growing, learning, and making a real impact in our field.

But here’s what blows me away the most: over 85,000 downloads. That’s not just a number—it’s a testament to you, our amazing audience. 

Whether you’re listening in your car or on your morning jog, or watching this on our YouTube channel, you’ve made this podcast part of your journey. And for that, I’m deeply grateful.

This year alone, we’ve covered some fascinating topics. From ultra-high-density interconnects to post-reflow inspection, from thermal profiling to cutting-edge coating materials—we’ve explored it all. Along the way, I’ve had the privilege of sitting down with some of the brightest minds in the electronics industry. 
 
Each guest has brought their unique insights, helping us all better understand the intricate science and art behind building reliable electronics.

To my incredible guests—thank you. Your willingness to share your expertise, stories, and even a few laughs has been the lifeblood of this podcast. Every episode is a reflection of your generosity and brilliance.

I also want to give a shout-out to you—yes, you. Whether you’re a long-time listener or you just discovered us this year, you’re the reason I do this.  The messages, the comments, the emails—it’s all so inspiring. When you tell me how a particular episode helped solve a problem, spark a new idea, or simply make your day better, it reminds me why Reliability Matters matters.

As we wrap up the year, I’m reminded of something I say often on this show: reliability isn’t just a goal; it’s a journey. It’s a series of choices, processes, and innovations that, together, ensure the technology we rely on lives up to its promise. 

And this podcast? It’s a part of that journey. It’s a space where we can learn together, challenge assumptions, and stay ahead of the curve in an ever-evolving industry.

Mike Konrad's Contact Info:
mike@mikekonrad.com
https://www.reliabilitymatterspodcast.com 
]]>https://api.spreaker.com/episode/63085162Tue, 24 Dec 2024 08:05:07 +0000Mike KonradToday we’re celebrating the end of another incredible year.  This isn’t just any episode—it’s a time to reflect on the journey we’ve been on together, highlight some milestones, and share a heartfelt thank you to everyone who has made this podcast...
This isn’t just any episode—it’s a time to reflect on the journey we’ve been on together, highlight some milestones, and share a heartfelt thank you to everyone who has made this podcast such a success. Can you believe it? 

Reliability Matters has now released 159 episodes! It feels like just yesterday we started this podcast with the mission to explore how industry experts and their knowledge contribute to the reliability of electronics. And here we are—growing, learning, and making a real impact in our field.

But here’s what blows me away the most: over 85,000 downloads. That’s not just a number—it’s a testament to you, our amazing audience. 

Whether you’re listening in your car or on your morning jog, or watching this on our YouTube channel, you’ve made this podcast part of your journey. And for that, I’m deeply grateful.

This year alone, we’ve covered some fascinating topics. From ultra-high-density interconnects to post-reflow inspection, from thermal profiling to cutting-edge coating materials—we’ve explored it all. Along the way, I’ve had the privilege of sitting down with some of the brightest minds in the electronics industry. 
 
Each guest has brought their unique insights, helping us all better understand the intricate science and art behind building reliable electronics.

To my incredible guests—thank you. Your willingness to share your expertise, stories, and even a few laughs has been the lifeblood of this podcast. Every episode is a reflection of your generosity and brilliance.

I also want to give a shout-out to you—yes, you. Whether you’re a long-time listener or you just discovered us this year, you’re the reason I do this.  The messages, the comments, the emails—it’s all so inspiring. When you tell me how a particular episode helped solve a problem, spark a new idea, or simply make your day better, it reminds me why Reliability Matters matters.

As we wrap up the year, I’m reminded of something I say often on this show: reliability isn’t just a goal; it’s a journey. It’s a series of choices, processes, and innovations that, together, ensure the technology we rely on lives up to its promise. 

And this podcast? It’s a part of that journey. It’s a space where we can learn together, challenge assumptions, and stay ahead of the curve in an ever-evolving industry.

Mike Konrad's Contact Info:
mike@mikekonrad.com
https://www.reliabilitymatterspodcast.com 
]]>521falsefullhttps://www.spreaker.com/episode/episode-158-the-new-kids-in-town-the-cast-of-the-d-code-podcast--62783245
With experience rooted in contract manufacturing and stencil fabrication for electronic assemblies, they bring a fresh perspective to the table. Although they’re at the start of their podcasting journey, D-Code has already begun to attract attention, tackling industry insights with a unique lens that up-and-coming voices can uniquely offer. 

My guests today are Daniel Stanphill, SMT Process Engineer at Aurora Boardworks, a contract assembler located in Aurora, Nebraska, Sean Kincaid, President of K & F Electronics, located in Fraser Michigan, also a contract manufacturer, and Elias Malfavon, President of Metal Etch Services, a SMT stencil fabricator located in San Marcos California.

I’ll ask them about their experiences, challenges, and how they’re setting out to decode the world of electronics manufacturing.

Contact Information:
The D-Code Podcast
https://www.youtube.com/@The-D-Code

Daniel Stanphill
Aurora Boardworks
daniel.stanphill@auroraboardworks.com
https://auroraboardworks.com

Sean Kincaid
K & F Electronics
sean@the-d-code.com
https://www.circuitboards.com

Elias Malfavon 
Metal Etch Services
elias@the-d-code.com
https://metaletchservices.com
]]>https://api.spreaker.com/episode/62783245Tue, 10 Dec 2024 08:05:06 +0000Mike KonradToday, I’m excited to introduce the hosts of the D-Code podcast, a dynamic trio of young professionals making waves in the electronics manufacturing industry.  With experience rooted in contract manufacturing and stencil fabrication for electronic...
With experience rooted in contract manufacturing and stencil fabrication for electronic assemblies, they bring a fresh perspective to the table. Although they’re at the start of their podcasting journey, D-Code has already begun to attract attention, tackling industry insights with a unique lens that up-and-coming voices can uniquely offer. 

My guests today are Daniel Stanphill, SMT Process Engineer at Aurora Boardworks, a contract assembler located in Aurora, Nebraska, Sean Kincaid, President of K & F Electronics, located in Fraser Michigan, also a contract manufacturer, and Elias Malfavon, President of Metal Etch Services, a SMT stencil fabricator located in San Marcos California.

I’ll ask them about their experiences, challenges, and how they’re setting out to decode the world of electronics manufacturing.

Contact Information:
The D-Code Podcast
https://www.youtube.com/@The-D-Code

Daniel Stanphill
Aurora Boardworks
daniel.stanphill@auroraboardworks.com
https://auroraboardworks.com

Sean Kincaid
K & F Electronics
sean@the-d-code.com
https://www.circuitboards.com

Elias Malfavon 
Metal Etch Services
elias@the-d-code.com
https://metaletchservices.com
]]>3785falsefullhttps://www.spreaker.com/episode/episode-157-what-s-on-your-workbench-critical-steps-to-avoid-contamination-of-pca-s-during-the-rework-process--62782646
Gayle is the Content Marketing Specialist at AIM Solder, a leading global manufacturer of solder assembly materials for the electronics industry. She holds master's degrees in both mathematics and physics from the University of Oregon and has nearly two decades of experience in higher education, technical writing, and creative writing. 

In her role at AIM Solder, Gayle is instrumental in producing technical and research-based materials, while also collaborating with industry partners on various projects.  She has contributed articles to industry publications, such as the Printed Circuit Engineering Association Magazine, where she discusses topics like solder paste powder sizes and mixing methods.
 
Gayle has also participated in industry events, including the SMTA International conference, where she shared her expertise in sessions covering soldering technologies and solder paste advancements. Additionally, she has appeared on podcasts discussing the development of new solder products. 
Her extensive background in technical communication and her role at AIM Solder highlight her significant contributions to the electronics manufacturing industry, and today she’ll be sharing her insights from a recent technical article "What's on Your Rework Bench."

In this discussion, we’ll review the rework station and the essential practices that can make or break circuit reliability. Gayle will walk us through the common pitfalls she’s seen—from the dangers of unapproved fluxes to mismatched cleaning solvents—and explain how these mistakes lead to long-term failures in the field. 

She’ll also share practical advice on maintaining a contamination-free bench, the importance of selecting compatible chemistries, and why regular audits and operator education are key to preventing unintended residues and contaminants.

Gayle will help us prevent one problem, rework, while not creating another, contamination.

Gayle's Contact Information
Gayle Towell
gtowell@aimsolder.com
https://www.aimsolder.com
]]>https://api.spreaker.com/episode/62782646Tue, 26 Nov 2024 08:05:06 +0000Mike KonradOn today’s episode, we’ll be exploring the critical steps to avoid contamination on circuit assemblies during the rework process with our expert guest, Gayle Towell.  Gayle is the Content Marketing Specialist at AIM Solder, a leading global...
Gayle is the Content Marketing Specialist at AIM Solder, a leading global manufacturer of solder assembly materials for the electronics industry. She holds master's degrees in both mathematics and physics from the University of Oregon and has nearly two decades of experience in higher education, technical writing, and creative writing. 

In her role at AIM Solder, Gayle is instrumental in producing technical and research-based materials, while also collaborating with industry partners on various projects.  She has contributed articles to industry publications, such as the Printed Circuit Engineering Association Magazine, where she discusses topics like solder paste powder sizes and mixing methods.
 
Gayle has also participated in industry events, including the SMTA International conference, where she shared her expertise in sessions covering soldering technologies and solder paste advancements. Additionally, she has appeared on podcasts discussing the development of new solder products. 
Her extensive background in technical communication and her role at AIM Solder highlight her significant contributions to the electronics manufacturing industry, and today she’ll be sharing her insights from a recent technical article "What's on Your Rework Bench."

In this discussion, we’ll review the rework station and the essential practices that can make or break circuit reliability. Gayle will walk us through the common pitfalls she’s seen—from the dangers of unapproved fluxes to mismatched cleaning solvents—and explain how these mistakes lead to long-term failures in the field. 

She’ll also share practical advice on maintaining a contamination-free bench, the importance of selecting compatible chemistries, and why regular audits and operator education are key to preventing unintended residues and contaminants.

Gayle will help us prevent one problem, rework, while not creating another, contamination.

Gayle's Contact Information
Gayle Towell
gtowell@aimsolder.com
https://www.aimsolder.com
]]>3942falsefullhttps://www.spreaker.com/episode/episode-156-an-introduction-to-flexible-circuits-with-joseph-fjelstad--62697820
Flexible circuits have emerged as a game-changer in the manufacturing and design of electronic assemblies. With their unique ability to bend, twist, and conform to complex shapes, they offer unparalleled advantages in applications where space is at a premium and reliability is paramount. 
From wearable technology and medical devices to aerospace systems and consumer electronics, the use of flexible circuits has expanded rapidly, bringing with it both opportunities and challenges.
In this episode, we’ll explore the evolution of flexible circuit technology, discussing its key benefits, such as lightweight construction, enhanced durability, and improved design freedom. 

We’ll also touch on the manufacturing complexities, material considerations, and the critical role that process control plays in ensuring reliability and performance.

My guest today is Joseph Fjelstad. Joe is the founder of Verdant Electronics. Joseph Fjelstad has been active in electronics manufacturing since 1972 in various roles, including as a chemist, process engineer, and R&D manager. He holds nearly 190 U.S. Patents and numerous foreign ones. 
He is an internationally recognized expert, inventor and lecturer in the field of electronics interconnection technology and a veteran of several startup companies, including: Beta Phase, ELF Technologies, MetaRAM, Silicon Pipe, and Tessera (now the public company, Xperi).

Some of Joe’s innovative devices and novel reliability improving IC packaging structural features are found in nearly every electronic device made today. 

He is also an author, co-author or editor of several books on interconnection technology, including Flexible Circuit Technology 4th Edition, the most widely distributed reference book on the topic, Chip Scale Packaging for Modern Electronics, and Solderless Assembly For Electronics — The SAFE Approach. 

In addition, Fjelstad has written hundreds of articles, columns and commentaries for various industry magazines and journals over the last five decades. And today, he’s the guest on my show.

Here is a list of Joe's books:
Flexible Circuit Technology 4th Edition
https://iconnect007.com/my-i-connect007/books/flex-circuit-technology

Chip Scale Packaging for Modern Electronics
https://www.emerald.com/insight/content/doi/10.1108/cw.2004.21730bae.001/full/html

Solderless Assembly for Electronics: The SAFE Approach
https://iconnect007.com/my-i-connect007/books/solderless-assembly-electronics-safe-approach#:~:text=SAFE%20technology%20(Solderless%20Assembly%20For,design%20efficacy%2C%20reliability%20and%20security.

Joe's Company:
Verdant Electronics
https://verdantelectronics.net 

Chapters:
00:00:00 Importance of Flexible Circuits in Modern Electronics  
00:02:42 Exploring the World of Flexible Circuits  
00:05:30 Introduction to Flexible Circuits: A Historical Perspective
00:08:43 Entrepreneurship Mindset: Naivety and Innovation
00:11:08 The Value of Naivety in Engineering  
00:13:43 Innovations in Bubble Printing Technology  
00:16:47 Understanding Flex Circuits: Applications and Challenges
00:19:58 The Lifespan and Failure of Torsion Bars  
00:22:21 Evolution of Soldier Technology: From Heads-Up Displays to Wearables
00:25:24 The Origins of the Integrated Circuit
00:28:13 Advances in Microelectronics: From Printed Transistors to Modern Tech
00:31:28 Challenges and Solutions in Flexible Circuit Design
00:34:00 Collaborative Design for Efficient Manufacturing  
00:36:49 Advances in Flexible HDI and the Upcoming Ultra HDI Conference  
00:39:46 Evolution of Flexible Circuits: From 1903 to Present   
00:42:40 Innovating Flexible Circuits  
00:45:13 Evolution of Toll Road Technology
00:48:08 The Future of Flexible and Stretchable Circuits
00:51:53 Introduction to Verdant Electronics  
00:54:46 The Military's Stance on Lead-Free Technology  
00:56:27 Innovating Solderless Technology
00:59:18 Insights on Persistence and Success in Entrepreneurship]]>https://api.spreaker.com/episode/62697820Tue, 12 Nov 2024 08:05:02 +0000Mike KonradOn today’s episode, we’re turning our focus to a pivotal innovation that has transformed design and manufacturing processes: flexible circuits. Flexible circuits have emerged as a game-changer in the manufacturing and design of electronic assemblies....
Flexible circuits have emerged as a game-changer in the manufacturing and design of electronic assemblies. With their unique ability to bend, twist, and conform to complex shapes, they offer unparalleled advantages in applications where space is at a premium and reliability is paramount. 
From wearable technology and medical devices to aerospace systems and consumer electronics, the use of flexible circuits has expanded rapidly, bringing with it both opportunities and challenges.
In this episode, we’ll explore the evolution of flexible circuit technology, discussing its key benefits, such as lightweight construction, enhanced durability, and improved design freedom. 

We’ll also touch on the manufacturing complexities, material considerations, and the critical role that process control plays in ensuring reliability and performance.

My guest today is Joseph Fjelstad. Joe is the founder of Verdant Electronics. Joseph Fjelstad has been active in electronics manufacturing since 1972 in various roles, including as a chemist, process engineer, and R&D manager. He holds nearly 190 U.S. Patents and numerous foreign ones. 
He is an internationally recognized expert, inventor and lecturer in the field of electronics interconnection technology and a veteran of several startup companies, including: Beta Phase, ELF Technologies, MetaRAM, Silicon Pipe, and Tessera (now the public company, Xperi).

Some of Joe’s innovative devices and novel reliability improving IC packaging structural features are found in nearly every electronic device made today. 

He is also an author, co-author or editor of several books on interconnection technology, including Flexible Circuit Technology 4th Edition, the most widely distributed reference book on the topic, Chip Scale Packaging for Modern Electronics, and Solderless Assembly For Electronics — The SAFE Approach. 

In addition, Fjelstad has written hundreds of articles, columns and commentaries for various industry magazines and journals over the last five decades. And today, he’s the guest on my show.

Here is a list of Joe's books:
Flexible Circuit Technology 4th Edition
https://iconnect007.com/my-i-connect007/books/flex-circuit-technology

Chip Scale Packaging for Modern Electronics
https://www.emerald.com/insight/content/doi/10.1108/cw.2004.21730bae.001/full/html

Solderless Assembly for Electronics: The SAFE Approach
https://iconnect007.com/my-i-connect007/books/solderless-assembly-electronics-safe-approach#:~:text=SAFE%20technology%20(Solderless%20Assembly%20For,design%20efficacy%2C%20reliability%20and%20security.

Joe's Company:
Verdant Electronics
https://verdantelectronics.net 

Chapters:
00:00:00 Importance of Flexible Circuits in Modern Electronics  
00:02:42 Exploring the World of Flexible Circuits  
00:05:30 Introduction to Flexible Circuits: A Historical Perspective
00:08:43 Entrepreneurship Mindset: Naivety and Innovation
00:11:08 The Value of Naivety in Engineering  
00:13:43 Innovations in Bubble Printing Technology  
00:16:47 Understanding Flex Circuits: Applications and Challenges
00:19:58 The Lifespan and Failure of Torsion Bars  
00:22:21 Evolution of Soldier Technology: From Heads-Up Displays to Wearables
00:25:24 The Origins of the Integrated Circuit
00:28:13 Advances in Microelectronics: From Printed Transistors to Modern Tech
00:31:28 Challenges and Solutions in Flexible Circuit Design
00:34:00 Collaborative Design for Efficient Manufacturing  
00:36:49 Advances in Flexible HDI and the Upcoming Ultra HDI Conference  
00:39:46 Evolution of Flexible Circuits: From 1903 to Present   
00:42:40...]]>3876falsefullhttps://www.spreaker.com/episode/episode-155-ultra-hdi-panel-discussion-recorded-live-at-smtai--62535801
As the demand for smaller, faster, and more powerful devices grows, the need for innovative solutions in circuit design has never been greater. UHDI's represent a significant leap forward, allowing for more connections in a smaller space, pushing the boundaries of what's possible in electronic assemblies.

But what exactly are UHDI's? Essentially, they refer to circuit boards with incredibly fine pitch interconnects, enabling higher functionality and complexity in much smaller form factors. 
This breakthrough is transforming industries like consumer electronics, aerospace, automotive, and medical devices, where space, weight, and performance are critical factors.

In this episode, we’ll explore the advantages UHDI's bring to the table, from increased design flexibility and performance to better thermal management. We'll also discuss how UHDI's are set to impact the assembly process. With tighter tolerances and more intricate layouts, UHDI assemblies will require new approaches to assembly, inspection, and reliability testing.

To better explain UHDI technology, we’ve put together a panel of subject matter experts. Tara Dunn, Director of Training and Education at the Surface Mount Technology Association (SMTA), will moderate a panel discussion with other subject matter experts.

In addition to Tara, our other experts are Anaya Vardya CEO of American Standard Circuits, Chrys Shea from Shea Engineering Services, Michael Sivigny, owner and General Manager of CeTaQ Americas, Oren Manor, Op-Center Core Program Business Director at Siemens Digital Industries Software, and Anaya Vardya from American Standard Circuits.

Ultra-HDI is here! And if you haven’t seen it on your assembly line yet, it’s coming, so stay tuned as we unpack the future of Ultra High Density Interconnects and what it means for the next generation of technology.]]>https://api.spreaker.com/episode/62535801Tue, 29 Oct 2024 00:22:46 +0000Mike KonradToday, I’m in Rosemont Illinois at SMTAI, Surface Mount Technology International. I’m in the Ultra-HDI Pavilion on the trade show floor. And what are we going to talk about here in the Ultra-HDI pavilion? Ultra high density interconnects, of course....
As the demand for smaller, faster, and more powerful devices grows, the need for innovative solutions in circuit design has never been greater. UHDI's represent a significant leap forward, allowing for more connections in a smaller space, pushing the boundaries of what's possible in electronic assemblies.

But what exactly are UHDI's? Essentially, they refer to circuit boards with incredibly fine pitch interconnects, enabling higher functionality and complexity in much smaller form factors. 
This breakthrough is transforming industries like consumer electronics, aerospace, automotive, and medical devices, where space, weight, and performance are critical factors.

In this episode, we’ll explore the advantages UHDI's bring to the table, from increased design flexibility and performance to better thermal management. We'll also discuss how UHDI's are set to impact the assembly process. With tighter tolerances and more intricate layouts, UHDI assemblies will require new approaches to assembly, inspection, and reliability testing.

To better explain UHDI technology, we’ve put together a panel of subject matter experts. Tara Dunn, Director of Training and Education at the Surface Mount Technology Association (SMTA), will moderate a panel discussion with other subject matter experts.

In addition to Tara, our other experts are Anaya Vardya CEO of American Standard Circuits, Chrys Shea from Shea Engineering Services, Michael Sivigny, owner and General Manager of CeTaQ Americas, Oren Manor, Op-Center Core Program Business Director at Siemens Digital Industries Software, and Anaya Vardya from American Standard Circuits.

Ultra-HDI is here! And if you haven’t seen it on your assembly line yet, it’s coming, so stay tuned as we unpack the future of Ultra High Density Interconnects and what it means for the next generation of technology.]]>2549falsefullhttps://www.spreaker.com/episode/episode-154-thermal-profiling-best-practices--62110145
Whether you're designing, engineering, or troubleshooting circuit assemblies, understanding how temperatures during the reflow process influences the quality and performance of your assemblies is essential. 

In this episode, we’ll break down what thermal profiling is, why it’s important, and how it affects everything from solder joint integrity to component placement. 

We’ll also explore the challenges and solutions involved in getting your thermal profile just right, ensuring your circuit assemblies are built to last in a competitive and demanding industry. 
Will review thermal profiling best practices, common mistakes, and the various capabilities of thermal profilers.

I guest today is Mark Waterman. Mark is the Electronics division manager at ECD, a manufacturer of thermal profiling equipment founded in 1964. Mark began his career at ECD in 2006.
I’ll ask Mark all about thermal profiling best practices right after this.

Mark Waterman's Contact Information:
Mark Waterman
mark.waterman@ecd.com
https://ecd.com
]]>https://api.spreaker.com/episode/62110145Tue, 22 Oct 2024 07:05:01 +0000Mike KonradOne of the most critical aspects of manufacturing high-reliability circuit assemblies is thermal profiling during the reflow process.  Whether you're designing, engineering, or troubleshooting circuit assemblies, understanding how temperatures during...
Whether you're designing, engineering, or troubleshooting circuit assemblies, understanding how temperatures during the reflow process influences the quality and performance of your assemblies is essential. 

In this episode, we’ll break down what thermal profiling is, why it’s important, and how it affects everything from solder joint integrity to component placement. 

We’ll also explore the challenges and solutions involved in getting your thermal profile just right, ensuring your circuit assemblies are built to last in a competitive and demanding industry. 
Will review thermal profiling best practices, common mistakes, and the various capabilities of thermal profilers.

I guest today is Mark Waterman. Mark is the Electronics division manager at ECD, a manufacturer of thermal profiling equipment founded in 1964. Mark began his career at ECD in 2006.
I’ll ask Mark all about thermal profiling best practices right after this.

Mark Waterman's Contact Information:
Mark Waterman
mark.waterman@ecd.com
https://ecd.com
]]>3639falsefullhttps://www.spreaker.com/episode/episode-153-contract-manufacturing-best-practices-with-adrian-leal--62110111
As companies seek to meet growing demand for advanced electronic products, contract manufacturers are increasingly relied upon to provide cost-effective, high-quality assembly services. Whether it's managing supply chains, ensuring compliance with industry standards, or accelerating time to market, their contributions have become indispensable. In today's episode, we'll explore how contract manufacturing works, why it's so vital, and what trends are shaping the future of this essential industry.

My guest today is Adrian Leal. Adrian serves as the USA Business Development Manager for Teltonika EMS and is the President of the Houston SMTA Chapter. With over 30 years of experience in the manufacturing industry, he has worked extensively as both an end user and a service provider. Throughout his career, he has held diverse roles including process engineer, manufacturing engineer, quality engineer, field engineer, and sales engineer.

In 2003, Adrian became the first engineer from the oil and gas industry to earn the prestigious Process Engineer certification from the SMTA. From 2006 to 2015, he voluntarily took on the role of ESD Subject Matter Expert for SLB, where he developed an internal ESD program that remains in use today.

If you’re in Texas, you may know Adrian from his involvement in Cup of Joey networking events.
I’ll talk with Adrian about his transition from an OEM to a contract manufacturer and his recommendations on how to choose the most appropriate contract manufacturer for your needs.

Adrian’s contact information:
Adrian Leal
adrian.leal@teltonika-iot.com
https://teltonika-iot-group.com
]]>https://api.spreaker.com/episode/62110111Tue, 08 Oct 2024 07:05:02 +0000Mike KonradIf you're part of the electronics landscape, you've likely encountered the role contract manufacturers play — and it's a critical one. These specialized partners bridge the gap between design innovation and full-scale production, bringing efficiency,...
As companies seek to meet growing demand for advanced electronic products, contract manufacturers are increasingly relied upon to provide cost-effective, high-quality assembly services. Whether it's managing supply chains, ensuring compliance with industry standards, or accelerating time to market, their contributions have become indispensable. In today's episode, we'll explore how contract manufacturing works, why it's so vital, and what trends are shaping the future of this essential industry.

My guest today is Adrian Leal. Adrian serves as the USA Business Development Manager for Teltonika EMS and is the President of the Houston SMTA Chapter. With over 30 years of experience in the manufacturing industry, he has worked extensively as both an end user and a service provider. Throughout his career, he has held diverse roles including process engineer, manufacturing engineer, quality engineer, field engineer, and sales engineer.

In 2003, Adrian became the first engineer from the oil and gas industry to earn the prestigious Process Engineer certification from the SMTA. From 2006 to 2015, he voluntarily took on the role of ESD Subject Matter Expert for SLB, where he developed an internal ESD program that remains in use today.

If you’re in Texas, you may know Adrian from his involvement in Cup of Joey networking events.
I’ll talk with Adrian about his transition from an OEM to a contract manufacturer and his recommendations on how to choose the most appropriate contract manufacturer for your needs.

Adrian’s contact information:
Adrian Leal
adrian.leal@teltonika-iot.com
https://teltonika-iot-group.com
]]>3122falsefullhttps://www.spreaker.com/episode/episode-152-high-reliability-solder-paste-selection-best-practices--60951323
I guest today is Ebad Rehman, Regional Product Manager at MacDermid Alpha Electronics Solutions. He has a Master's degree in Technology from Illinois State University and has led multiple technical and strategic projects for MacDermid Alpha, including new product development and technology development projects, using lean and agile methodologies. He’s also planned and developed processes for the Power Electronics group and the Aftermarket Enhancement group to drive efficiencies and effectiveness. 

Whether you're a seasoned engineer or someone new to the electronic assembly industry, this episode will equip you with the knowledge to make informed decisions that enhance the reliability of your electronic assemblies. Join us as we explore the critical intersection of materials science and electronics reliability.

Ebad Rehman's Contact Info:
ebad.rehman@macdermidalpha.com
https://www.macdermidalpha.com]]>https://api.spreaker.com/episode/60951323Tue, 24 Sep 2024 07:05:02 +0000Mike KonradAs the demand for more durable and dependable electronics continues to rise across industries, the choice of soldering materials, such as solder paste, plays a pivotal role in determining the reliability of these devices. We'll discuss how selecting...
I guest today is Ebad Rehman, Regional Product Manager at MacDermid Alpha Electronics Solutions. He has a Master's degree in Technology from Illinois State University and has led multiple technical and strategic projects for MacDermid Alpha, including new product development and technology development projects, using lean and agile methodologies. He’s also planned and developed processes for the Power Electronics group and the Aftermarket Enhancement group to drive efficiencies and effectiveness. 

Whether you're a seasoned engineer or someone new to the electronic assembly industry, this episode will equip you with the knowledge to make informed decisions that enhance the reliability of your electronic assemblies. Join us as we explore the critical intersection of materials science and electronics reliability.

Ebad Rehman's Contact Info:
ebad.rehman@macdermidalpha.com
https://www.macdermidalpha.com]]>2870falsefullhttps://www.spreaker.com/episode/episode-151-optical-inspection-system-best-practices--60657142From commercial, class 1 electronics to high reliability class 3 electronics, the intricate electronic devices we rely on daily are assembled with astonishing precision. This precision wouldn't be possible without the aid of advanced optical microscopes. These remarkable instruments allow technicians and engineers to inspect, analyze, and ensure the quality of electronic components down to the minutest detail.

In this episode, we'll uncover how optical microscopes have impacted electronic assembly, enhancing productivity, ensuring reliability, and driving innovation. 

One of the unique benefits microscopes provide, particularly in hand soldering applications, is the ability to view and solder the assembly under high magnification through the microscope. Obviously, this is not something any AOI system can perform.

But microscopes are not limited to soldering applications. One of the most critical applications of optical microscopes in the electronic assembly industry is the inspection of circuit assemblies for quality assurance. Circuit assemblies are the heart of many products, comprising numerous, highly miniaturized components and connections that must be flawlessly integrated. Even the smallest defect, such as a microscopic crack or an improperly soldered joint, can lead to significant malfunctions or failures.

Optical microscopes enable detailed inspection of these assemblies, allowing quality control professionals to identify and rectify issues that would be invisible to the naked eye. 
By providing high-resolution images and magnification, these microscopes help in detecting defects, ensuring correct alignment and polarity of components, and verifying the integrity of solder joints. This meticulous inspection process is crucial for maintaining the reliability and performance of electronic devices, ultimately ensuring customer satisfaction and, in many cases, safety.

We'll hear from two industry experts who will share insights on the latest technological advancements and how these tools are indispensable in maintaining the high standards of modern electronics. Nili Walp is Marketing Manager at Vision Engineering, a manufacturer of microscopes design for various industries, including the Electronics assembly industry, where she has worked for over eight years. Nili earned a bachelors in communications from Boston University.

Richard Nagel is Vice President of sales and marketing at Vision Engineering where he has worked for over 21 years. Richard and Nili will share insights on the latest technological advancements and how these tools are indispensable in maintaining the high standards of modern electronics. 

Vision Engineering Contact Information:
https://www.visioneng.us
info@visioneng.us]]>https://api.spreaker.com/episode/60657142Tue, 10 Sep 2024 07:05:01 +0000Mike KonradTwo episodes ago, episode 149, we talked all about automated optical inspection. Today we're exploring the impact of less automated inspection Technology, that being optical microscopes. From commercial, class 1 electronics to high reliability class 3...From commercial, class 1 electronics to high reliability class 3 electronics, the intricate electronic devices we rely on daily are assembled with astonishing precision. This precision wouldn't be possible without the aid of advanced optical microscopes. These remarkable instruments allow technicians and engineers to inspect, analyze, and ensure the quality of electronic components down to the minutest detail.

In this episode, we'll uncover how optical microscopes have impacted electronic assembly, enhancing productivity, ensuring reliability, and driving innovation. 

One of the unique benefits microscopes provide, particularly in hand soldering applications, is the ability to view and solder the assembly under high magnification through the microscope. Obviously, this is not something any AOI system can perform.

But microscopes are not limited to soldering applications. One of the most critical applications of optical microscopes in the electronic assembly industry is the inspection of circuit assemblies for quality assurance. Circuit assemblies are the heart of many products, comprising numerous, highly miniaturized components and connections that must be flawlessly integrated. Even the smallest defect, such as a microscopic crack or an improperly soldered joint, can lead to significant malfunctions or failures.

Optical microscopes enable detailed inspection of these assemblies, allowing quality control professionals to identify and rectify issues that would be invisible to the naked eye. 
By providing high-resolution images and magnification, these microscopes help in detecting defects, ensuring correct alignment and polarity of components, and verifying the integrity of solder joints. This meticulous inspection process is crucial for maintaining the reliability and performance of electronic devices, ultimately ensuring customer satisfaction and, in many cases, safety.

We'll hear from two industry experts who will share insights on the latest technological advancements and how these tools are indispensable in maintaining the high standards of modern electronics. Nili Walp is Marketing Manager at Vision Engineering, a manufacturer of microscopes design for various industries, including the Electronics assembly industry, where she has worked for over eight years. Nili earned a bachelors in communications from Boston University.

Richard Nagel is Vice President of sales and marketing at Vision Engineering where he has worked for over 21 years. Richard and Nili will share insights on the latest technological advancements and how these tools are indispensable in maintaining the high standards of modern electronics. 

Vision Engineering Contact Information:
https://www.visioneng.us
info@visioneng.us]]>3508falsefullhttps://www.spreaker.com/episode/episode-150-the-truth-behind-statistics--60657003
Join us as we unravel the complex yet captivating connections between statistics and the truth. We'll delve into real-world case studies, and uncover the statistical principles that ensure the decisions we make every day are based on facts, accurate data, and accurate statistics. 

In today's episode, we're also going to tackle some common myths associated with statistics and shed light on how misinterpretation of data can lead to false conclusions. Many people think of statistics as infallible, a definitive answer to every question posed by data. However, this couldn't be further from the truth. Statistics is a powerful tool, but its effectiveness hinges on proper application and interpretation.

We'll discuss myths such as "Correlation equals causation," where the mere relationship between two variables is often mistaken for one causing the other. We'll also address the misconception that a larger sample size always guarantees accurate results, and how ignoring the context or the source of data can lead to misleading outcomes.

Moreover, we'll explore real-world examples where statistical missteps have led to costly errors and how these pitfalls can be avoided through rigorous analysis and critical thinking. By understanding these common misconceptions and learning how to approach data critically, you'll be better equipped to harness the true power of statistics.

My guest today, is Aaron Brown. Aaron teaches statistics at New York University and at the University of California at San Diego, and he writes regular columns for Bloomberg and Wilmott. In the late 1980s and early 1990s, he was a key participant in developing modern financial risk management and one of the original developers of Value-at-Risk. He also helped develop the rules that eventually became known as Basel II.

Aaron holds an M.B.A. in Finance and Statistics from the University of Chicago and an BS in Applied Mathematics from Harvard.]]>https://api.spreaker.com/episode/60657003Tue, 27 Aug 2024 07:05:02 +0000Mike KonradStatistics, at its core, is the science of making sense of data. From predicting trends and making informed decisions to ensuring quality control and optimizing processes, the applications of statistics are vast and varied. In the electronic assembly...
Join us as we unravel the complex yet captivating connections between statistics and the truth. We'll delve into real-world case studies, and uncover the statistical principles that ensure the decisions we make every day are based on facts, accurate data, and accurate statistics. 

In today's episode, we're also going to tackle some common myths associated with statistics and shed light on how misinterpretation of data can lead to false conclusions. Many people think of statistics as infallible, a definitive answer to every question posed by data. However, this couldn't be further from the truth. Statistics is a powerful tool, but its effectiveness hinges on proper application and interpretation.

We'll discuss myths such as "Correlation equals causation," where the mere relationship between two variables is often mistaken for one causing the other. We'll also address the misconception that a larger sample size always guarantees accurate results, and how ignoring the context or the source of data can lead to misleading outcomes.

Moreover, we'll explore real-world examples where statistical missteps have led to costly errors and how these pitfalls can be avoided through rigorous analysis and critical thinking. By understanding these common misconceptions and learning how to approach data critically, you'll be better equipped to harness the true power of statistics.

My guest today, is Aaron Brown. Aaron teaches statistics at New York University and at the University of California at San Diego, and he writes regular columns for Bloomberg and Wilmott. In the late 1980s and early 1990s, he was a key participant in developing modern financial risk management and one of the original developers of Value-at-Risk. He also helped develop the rules that eventually became known as Basel II.

Aaron holds an M.B.A. in Finance and Statistics from the University of Chicago and an BS in Applied Mathematics from Harvard.]]>3617falsefullhttps://www.spreaker.com/episode/episode-149-aoi-and-x-ray-best-practices--60455135
Joining us are two experts who bring a wealth of knowledge and experience to the table.
Joel Scutchfield is the General Manager of SMT and Semicon Business Operations & Director of Sales at Koh Young, manufacturers of automated inspection and precise measurement systems with its headquarters in Seoul South Korea and R&D centers around the world. Joel has been with Koh Young for just under 10 years.

Jesper Lykke is the CEO at Viscom, a manufacturer of inspection technologies, in particular for automatic optical inspection (AOI) and X-ray inspection, with headquarters in Hanover, Germany and offices worldwide. Jesper has been with Viscom for 14 years.

Both Joel and Jesper are widely considered to be subject matter experts on inspection technology.
In this episode, we'll delve into the principles and applications of AOI and x-ray inspection, discussing how these technologies are revolutionizing the electronic assembly industry. We'll explore the latest trends, challenges, best practices, and future directions, providing you with a comprehensive understanding of how these inspection methods are critical to maintaining high standards in electronics manufacturing.

Whether you're an industry professional, a tech enthusiast, or just curious about the intricacies of electronic assembly, this episode promises to offer valuable insights and expert perspectives on the inspection technologies that are driving both innovation and quality in the field. So, sit back, relax, and join us for an enlightening conversation about inspection Technology. 

Guest contact information:
Joel Scutchfield
Koh Young
joel.scutchfield@kohyoung.com

Jesper Lykke
Viscom
jesper.lykke@viscomusa.com]]>https://api.spreaker.com/episode/60455135Tue, 06 Aug 2024 07:05:01 +0000Mike KonradIn today's episode, we're exploring automated optical inspection (AOI) and x-ray inspection technology within the electronic assembly industry. Joining us are two experts who bring a wealth of knowledge and experience to the table. Joel Scutchfield...
Joining us are two experts who bring a wealth of knowledge and experience to the table.
Joel Scutchfield is the General Manager of SMT and Semicon Business Operations & Director of Sales at Koh Young, manufacturers of automated inspection and precise measurement systems with its headquarters in Seoul South Korea and R&D centers around the world. Joel has been with Koh Young for just under 10 years.

Jesper Lykke is the CEO at Viscom, a manufacturer of inspection technologies, in particular for automatic optical inspection (AOI) and X-ray inspection, with headquarters in Hanover, Germany and offices worldwide. Jesper has been with Viscom for 14 years.

Both Joel and Jesper are widely considered to be subject matter experts on inspection technology.
In this episode, we'll delve into the principles and applications of AOI and x-ray inspection, discussing how these technologies are revolutionizing the electronic assembly industry. We'll explore the latest trends, challenges, best practices, and future directions, providing you with a comprehensive understanding of how these inspection methods are critical to maintaining high standards in electronics manufacturing.

Whether you're an industry professional, a tech enthusiast, or just curious about the intricacies of electronic assembly, this episode promises to offer valuable insights and expert perspectives on the inspection technologies that are driving both innovation and quality in the field. So, sit back, relax, and join us for an enlightening conversation about inspection Technology. 

Guest contact information:
Joel Scutchfield
Koh Young
joel.scutchfield@kohyoung.com

Jesper Lykke
Viscom
jesper.lykke@viscomusa.com]]>4488falsefullhttps://www.spreaker.com/episode/special-episode-surface-mount-technology-international-2024--60782502
We’re back in Rosemont, co-located with the Assembly Show, at the Donald E. Stephens Convention Center, October 20-24.

Between SMTAI and the Assembly Show, there will be thousands of engineers and industry professionals in attendance.

The exhibit floor features hundreds of exhibitors showing off the latest technology. But the topic we're discussing today is the Technical conference and other planned events taking place at this year’s SMTAI.

This year, there are 11 scheduled professional development courses, about 100 technical presentations across seven technical tracks.

Joining me to discuss what’s in store for attendees is Jason Keeping, member of the SMTA Global Board of Directors where he is Vice President of technical programs for SMTA. Jeff Kennedy, past SMTA President and Director of the Manufacturing Excellence Track, and Robert Boguski, member of the SMTA Global Board of Directors where he is VP of membership and Director of the Test and Inspection track.

For more information on SMTAI, click on the link below:
https://www.smtai.org

For more information on SMTA, click on the link below:
https://smta.org/default.aspx]]>https://api.spreaker.com/episode/60782502Tue, 30 Jul 2024 07:05:02 +0000Mike KonradJust like the famous line from the 1984 film, The Terminator, “I’ll be back”, SMTAI is back. Back to the Chicago area. We’re back in Rosemont, co-located with the Assembly Show, at the Donald E. Stephens Convention Center, October 20-24. Between...
We’re back in Rosemont, co-located with the Assembly Show, at the Donald E. Stephens Convention Center, October 20-24.

Between SMTAI and the Assembly Show, there will be thousands of engineers and industry professionals in attendance.

The exhibit floor features hundreds of exhibitors showing off the latest technology. But the topic we're discussing today is the Technical conference and other planned events taking place at this year’s SMTAI.

This year, there are 11 scheduled professional development courses, about 100 technical presentations across seven technical tracks.

Joining me to discuss what’s in store for attendees is Jason Keeping, member of the SMTA Global Board of Directors where he is Vice President of technical programs for SMTA. Jeff Kennedy, past SMTA President and Director of the Manufacturing Excellence Track, and Robert Boguski, member of the SMTA Global Board of Directors where he is VP of membership and Director of the Test and Inspection track.

For more information on SMTAI, click on the link below:
https://www.smtai.org

For more information on SMTA, click on the link below:
https://smta.org/default.aspx]]>2448smtaifalsefullhttps://www.spreaker.com/episode/episode-148-ipc-apex-special--59453072
This episode features three interviews including:
• Kimberly Fagan from PVA
• Taylor Wagan from CETEC ERP
• Neil Hubble from Akrometrix]]>https://api.spreaker.com/episode/59453072Tue, 23 Jul 2024 07:05:01 +0000Mike KonradRecorded live in Anaheim California during the IPC Apex Expo. This episode features three interviews including: • Kimberly Fagan from PVA • Taylor Wagan from CETEC ERP • Neil Hubble from Akrometrix
This episode features three interviews including:
• Kimberly Fagan from PVA
• Taylor Wagan from CETEC ERP
• Neil Hubble from Akrometrix]]>1876falsefullhttps://www.spreaker.com/episode/episode-147-ipc-apex-special--59453063
This episode features four interviews including:
• David Chiu from Test Research, Inc.
• Michael Dolan from South-Tek
• Dalton Dodge from Brooks Automation 
• Michelle Ogihara from Seka Machinery, Inc.]]>https://api.spreaker.com/episode/59453063Tue, 09 Jul 2024 07:05:01 +0000Mike KonradRecorded live in Anaheim California during the IPC Apex Expo. This episode features four interviews including: • David Chiu from Test Research, Inc. • Michael Dolan from South-Tek • Dalton Dodge from Brooks Automation  • Michelle Ogihara from Seka...
This episode features four interviews including:
• David Chiu from Test Research, Inc.
• Michael Dolan from South-Tek
• Dalton Dodge from Brooks Automation 
• Michelle Ogihara from Seka Machinery, Inc.]]>2110falsefullhttps://www.spreaker.com/episode/episode-146-ipc-apex-special-part-1-of-3--59453057
This episode features three interviews including:
• Gus Mavrou from Seho
• Mark Stansfield from Solderstar
• Jesper Lykke from Viscom]]>https://api.spreaker.com/episode/59453057Tue, 25 Jun 2024 07:05:01 +0000Mike KonradRecorded live in Anaheim California during the IPC Apex Expo. This episode features three interviews including: • Gus Mavrou from Seho • Mark Stansfield from Solderstar • Jesper Lykke from Viscom
This episode features three interviews including:
• Gus Mavrou from Seho
• Mark Stansfield from Solderstar
• Jesper Lykke from Viscom]]>1776falsefullhttps://www.spreaker.com/episode/episode-145-designing-electronics-to-be-reliable-in-harsh-environments--59327840
One example that comes to mind is the state of public EV charging stations. Government reports have concluded that up to 25% of public EV chargers are inoperative at any given time. 

While there are many reasons for this, one may conclude they are not designed and manufactured for the intended in climactic operating environment. 

On this episode, we'll uncover the numerous challenges that designers and engineers face in their quest for reliability, durability, and functionality of the final product.

As we navigate through this complex landscape, we'll highlight the strategies that enable these products to not just survive, but excel in unforgiving conditions. 

Our navigator for this episode is my guest, Dr. Andre Kleyner. Dr. Kleyner has 30 years of engineering, research, consulting, and managerial experience specializing in reliability of electronic and mechanical systems designed to operate in severe environments. He received a doctorate in Mechanical Engineering from the University of Maryland, and a Masters of Business Administration from Ball State University. Dr. Kleyner is a Global Reliability Engineering Leader with Delphi Electronics & Safety and an adjunct professor at Purdue University. He is a Fellow of the American Society for Quality (ASQ), a Certified Reliability Engineer, Certified Quality Engineer, and a Six Sigma Black Belt. He also holds several US and foreign patents and authored multiple professional publications including two books on the topics of reliability, statistics, warranty management, and lifecycle cost analysis.]]>https://api.spreaker.com/episode/59327840Tue, 11 Jun 2024 07:05:02 +0000Mike KonradThe challenging world of electronics becomes even more challenging when the end product is destined for harsh environments. For high reliability products operating in a harsh environment, the quest for reliability is not just a goal—it's an...
One example that comes to mind is the state of public EV charging stations. Government reports have concluded that up to 25% of public EV chargers are inoperative at any given time. 

While there are many reasons for this, one may conclude they are not designed and manufactured for the intended in climactic operating environment. 

On this episode, we'll uncover the numerous challenges that designers and engineers face in their quest for reliability, durability, and functionality of the final product.

As we navigate through this complex landscape, we'll highlight the strategies that enable these products to not just survive, but excel in unforgiving conditions. 

Our navigator for this episode is my guest, Dr. Andre Kleyner. Dr. Kleyner has 30 years of engineering, research, consulting, and managerial experience specializing in reliability of electronic and mechanical systems designed to operate in severe environments. He received a doctorate in Mechanical Engineering from the University of Maryland, and a Masters of Business Administration from Ball State University. Dr. Kleyner is a Global Reliability Engineering Leader with Delphi Electronics & Safety and an adjunct professor at Purdue University. He is a Fellow of the American Society for Quality (ASQ), a Certified Reliability Engineer, Certified Quality Engineer, and a Six Sigma Black Belt. He also holds several US and foreign patents and authored multiple professional publications including two books on the topics of reliability, statistics, warranty management, and lifecycle cost analysis.]]>3958falsefullhttps://www.spreaker.com/episode/episode-144-a-conversation-with-indium-s-rick-short-about-education-based-marketing--58938815
There was a time when we relied heavily on print advertising to determine what products were available and from whom. The two primary methods to gain product awareness were print advertising and trade shows. While advertising and trade shows still exist, they are no longer the primary method of product awareness.

31 years ago, beginning on April 30, 1993, all of that began to change. What happened on April 30, 1993? Public access to the Internet was born.

Over the past 31 years, Internet technology propelled us into an age of self discovery. The older generation accuses the younger generation of always having their face in a screen. While that may be true, it’s not always TikTok, Instagram, Facebook, or Snapchat. People today, particularly younger people, research products, technologies, and a host of other things online. Consumers today are far more educated on the products they wish to purchase them at any time in history.

In what I find to be an exceptional irony, much of the industry responsible for building the technology behind Internet connectivity continues to advertise their products in a pre-Internet style.

You may ask, what does this have to do with reliability? Building reliable products requires a net sum of a vast amount of best practices. One of those practices is insuring the right products, procedures, specifications, designs, and so many other factors are implemented.

This goal cannot be accomplished by just reading advertisements from sellers. Frequently, engineers struggle to solve problems without a complete knowledge of the root cause of the problem. Particularly today, with so many in-house subject matter experts retiring, advertisements boasting the number of customers, time and business, and where they place in the hierarchy of competitive products do not assist the engineer and understanding the root cause of a potential problem, and certainly not the solution.

Over the past several years, several companies in our industry have begun to change their advertising strategies from transactional, to transformational. That is to say they help to connect problems to solutions, more than merely hyping products.

My guest today fully understands the value and effectiveness of what I like to call “Conscious Marketing “.

Rick Short is Corporate Associate Vice President for Indium Corporation. Rick has been with the company since 1984 in capacities including Technical Service Manager, Marketing Director, International Sales Director, head of Technical Support, and head of Environmental, Health & Safety, in addition to his current role. He has an MBA from Ren-Se-Lere Polytechnic Institute, a bachelor’s degree in business management from Utica College, and an associate degree from Mohawk Valley Community College.

I talk with Rick about his company’s unique approach to education and how that has helped to transform their customer base.
]]>https://api.spreaker.com/episode/58938815Tue, 28 May 2024 07:05:01 +0000Mike KonradWe’re the best, we’re number one, we’re better than them, we’ve won more awards than our competitors, we’ve all seen those ads. While this form of advertising isn’t unique, when’s the last time it caused you to buy a product based on the ad. I think...
There was a time when we relied heavily on print advertising to determine what products were available and from whom. The two primary methods to gain product awareness were print advertising and trade shows. While advertising and trade shows still exist, they are no longer the primary method of product awareness.

31 years ago, beginning on April 30, 1993, all of that began to change. What happened on April 30, 1993? Public access to the Internet was born.

Over the past 31 years, Internet technology propelled us into an age of self discovery. The older generation accuses the younger generation of always having their face in a screen. While that may be true, it’s not always TikTok, Instagram, Facebook, or Snapchat. People today, particularly younger people, research products, technologies, and a host of other things online. Consumers today are far more educated on the products they wish to purchase them at any time in history.

In what I find to be an exceptional irony, much of the industry responsible for building the technology behind Internet connectivity continues to advertise their products in a pre-Internet style.

You may ask, what does this have to do with reliability? Building reliable products requires a net sum of a vast amount of best practices. One of those practices is insuring the right products, procedures, specifications, designs, and so many other factors are implemented.

This goal cannot be accomplished by just reading advertisements from sellers. Frequently, engineers struggle to solve problems without a complete knowledge of the root cause of the problem. Particularly today, with so many in-house subject matter experts retiring, advertisements boasting the number of customers, time and business, and where they place in the hierarchy of competitive products do not assist the engineer and understanding the root cause of a potential problem, and certainly not the solution.

Over the past several years, several companies in our industry have begun to change their advertising strategies from transactional, to transformational. That is to say they help to connect problems to solutions, more than merely hyping products.

My guest today fully understands the value and effectiveness of what I like to call “Conscious Marketing “.

Rick Short is Corporate Associate Vice President for Indium Corporation. Rick has been with the company since 1984 in capacities including Technical Service Manager, Marketing Director, International Sales Director, head of Technical Support, and head of Environmental, Health & Safety, in addition to his current role. He has an MBA from Ren-Se-Lere Polytechnic Institute, a bachelor’s degree in business management from Utica College, and an associate degree from Mohawk Valley Community College.

I talk with Rick about his company’s unique approach to education and how that has helped to transform their customer base.
]]>3581falsefullhttps://www.spreaker.com/episode/episode-143-a-candid-conversation-with-industry-icon-doug-pauls--58618536
Perhaps this is never more true than in the case of my guest today. And who is that? My friend and colleague Doug Pauls.

Doug Pauls holds a B.A. in chemistry and physics from Carthage College, Kenosha, Wisconsin, and a B.S. in electrical engineering from the University of Wisconsin, Madison. He worked nine years for the Navy, eight years as technical director of Contamination Studies Labs, and more than 20 years at Rockwell Collins (now Collins Aerospace), in the Advanced Operations Engineering group where he is a technical fellow and, a principal materials and process engineer. Doug was awarded the Rockwell Collins Arthur A. Collins Engineer of the Year Award in 2004 as well as numerous other awards.

Doug is a long-time (and when I say long time I mean well over 30 years) IPC chairman and was awarded the IPC’s Hall of Fame Award in 2017. Most notably, he is known for his expertise in surface insulation resistance testing, cleaning and cleanliness assessment, conformal coatings, and how to investigate and qualify manufacturing processes. He has been a U.S. representative to ISO and IEC working groups on SIR, electromigration, and cleanliness reliability standards. He has participated in numerous national and international consortia on electronics manufacturing materials and processes. He recently led a team of SMEs to redefine the cleanliness provisions of J-STD-001, culminating in what is presently J-STD-001H.

To take liberties with a famous Mark Twain quote “rumors of my retirement have been greatly exaggerated”. For several years now, I’ve heard rumors of Doug Pauls retirement. Well, that day has finally come.

I’ll talk with Doug about his Long career within the electronic assembly industry. We’ll talk about his triumphs and challenges, and his journey in this ever changing, dynamic, and challenging industry.
If you’re new to this industry, stick around because I plan on asking Doug for his advice to young people entering our world, the world of electronic assembly.
]]>https://api.spreaker.com/episode/58618536Tue, 14 May 2024 07:05:01 +0000Mike KonradWe’ve discussed the silver tsunami on the show numerous times, the unprecedented rate of which employees are retiring. When engineers and other employees retire from companies, they take with them more than a set of gold cufflinks or an engraved...
Perhaps this is never more true than in the case of my guest today. And who is that? My friend and colleague Doug Pauls.

Doug Pauls holds a B.A. in chemistry and physics from Carthage College, Kenosha, Wisconsin, and a B.S. in electrical engineering from the University of Wisconsin, Madison. He worked nine years for the Navy, eight years as technical director of Contamination Studies Labs, and more than 20 years at Rockwell Collins (now Collins Aerospace), in the Advanced Operations Engineering group where he is a technical fellow and, a principal materials and process engineer. Doug was awarded the Rockwell Collins Arthur A. Collins Engineer of the Year Award in 2004 as well as numerous other awards.

Doug is a long-time (and when I say long time I mean well over 30 years) IPC chairman and was awarded the IPC’s Hall of Fame Award in 2017. Most notably, he is known for his expertise in surface insulation resistance testing, cleaning and cleanliness assessment, conformal coatings, and how to investigate and qualify manufacturing processes. He has been a U.S. representative to ISO and IEC working groups on SIR, electromigration, and cleanliness reliability standards. He has participated in numerous national and international consortia on electronics manufacturing materials and processes. He recently led a team of SMEs to redefine the cleanliness provisions of J-STD-001, culminating in what is presently J-STD-001H.

To take liberties with a famous Mark Twain quote “rumors of my retirement have been greatly exaggerated”. For several years now, I’ve heard rumors of Doug Pauls retirement. Well, that day has finally come.

I’ll talk with Doug about his Long career within the electronic assembly industry. We’ll talk about his triumphs and challenges, and his journey in this ever changing, dynamic, and challenging industry.
If you’re new to this industry, stick around because I plan on asking Doug for his advice to young people entering our world, the world of electronic assembly.
]]>4589falsefullhttps://www.spreaker.com/episode/episode-142-live-from-smta-s-pan-pacific-strategic-electronics-symposium-panpac--58551208
My guests on this episode are Dr. Chuck Bower, founder of PanPac, Keith Bryant, and Dr. Ron Lasky.

We discussed the history of PanPac, technologies introduced at PanPac, and what makes PanPac so unique. We also discuss Dartmouth College's unique engineering innovations program.]]>https://api.spreaker.com/episode/58551208Tue, 23 Apr 2024 07:05:01 +0000Mike KonradThis episode was recorded at SMTA's Pan Pacific Strategic Electronics Symposium on the big island of Hawaii. My guests on this episode are Dr. Chuck Bower, founder of PanPac, Keith Bryant, and Dr. Ron Lasky. We discussed the history of PanPac,...
My guests on this episode are Dr. Chuck Bower, founder of PanPac, Keith Bryant, and Dr. Ron Lasky.

We discussed the history of PanPac, technologies introduced at PanPac, and what makes PanPac so unique. We also discuss Dartmouth College's unique engineering innovations program.]]>2306falsefullhttps://www.spreaker.com/episode/episode-141-component-tape-splicing-best-practices-with-larry-the-professor-welk--58440641
The airline Industry refers to this as “wheels up” time. Airlines make money when the aircraft is in the air “wheels up”. On the other hand, anytime the wheels are down, the aircraft is not making money for the airline.

I listened to an interview a few years ago with the CEO of Southwest Airlines, a US discount carrier. Unlike most other airlines, Southwest does not charge its customers to check bags. The CEO was asked by the reporter why they have not joined the rest of the industry in charging for checked bags. The CEOs answer was genius. If Southwest Airlines began charging for check bags, it would actually slow down the boarding process as more and more passengers would drag their bags onto the aircraft most likely resulting in a number of those bags having to be checked at the gate.

Southwest Airlines is famous for having the fastest aircraft gate turns in the industry, frequently under 30 minutes. Yes Southwest airlines charged for checked baggage, it would require more time at the gate before the next flight would be ready to depart. That would result in fewer flight segments per aircraft per day. In other words, allowing customers to check bags for free equates to more “wheels up” time and, subsequently, more profit for the airline.

The same principal can apply to pick and place machines. When Pick and machines are running product, they are making presumably making money. When they sit idle, they are arguably costing money. What can assemblers do to improve the optimization or “wheels up” time on their pick and place machines?

My guest today, Larry Welk believes he has an answer. Larry Welk, a.k.a. Professor spice is the co-owner of Smart Splice, a manufacturer of tape splicing tools.

Larry will review tape splicing best practices and explain how tape splicing, when performed correctly, can lead to higher pick and place machine optimization.

So, buckle your seatbelt this podcast episode is officially wheels up!

Larry's Contact Information:
Larry Welk
lwelk@smartsplice.com
https://smartsplice.com/
]]>https://api.spreaker.com/episode/58440641Tue, 09 Apr 2024 07:05:01 +0000Mike KonradOptimization has become an important goal within the electronic assembly industry. While modern electronic assembly techniques utilize a variety of equipment, one specific type of equipment often consumes a disproportionate percentage of the overall...
The airline Industry refers to this as “wheels up” time. Airlines make money when the aircraft is in the air “wheels up”. On the other hand, anytime the wheels are down, the aircraft is not making money for the airline.

I listened to an interview a few years ago with the CEO of Southwest Airlines, a US discount carrier. Unlike most other airlines, Southwest does not charge its customers to check bags. The CEO was asked by the reporter why they have not joined the rest of the industry in charging for checked bags. The CEOs answer was genius. If Southwest Airlines began charging for check bags, it would actually slow down the boarding process as more and more passengers would drag their bags onto the aircraft most likely resulting in a number of those bags having to be checked at the gate.

Southwest Airlines is famous for having the fastest aircraft gate turns in the industry, frequently under 30 minutes. Yes Southwest airlines charged for checked baggage, it would require more time at the gate before the next flight would be ready to depart. That would result in fewer flight segments per aircraft per day. In other words, allowing customers to check bags for free equates to more “wheels up” time and, subsequently, more profit for the airline.

The same principal can apply to pick and place machines. When Pick and machines are running product, they are making presumably making money. When they sit idle, they are arguably costing money. What can assemblers do to improve the optimization or “wheels up” time on their pick and place machines?

My guest today, Larry Welk believes he has an answer. Larry Welk, a.k.a. Professor spice is the co-owner of Smart Splice, a manufacturer of tape splicing tools.

Larry will review tape splicing best practices and explain how tape splicing, when performed correctly, can lead to higher pick and place machine optimization.

So, buckle your seatbelt this podcast episode is officially wheels up!

Larry's Contact Information:
Larry Welk
lwelk@smartsplice.com
https://smartsplice.com/
]]>3425falsefullhttps://www.spreaker.com/episode/episode-140-circuit-board-design-and-acquisition-best-practices--58236986Most of my audience are assemblers of circuit assemblies. Our world begins with a bare board. I reminded of the biblical passage “the Wiseman built his house upon the rock”. Circuit boards are the foundation from which we build our products upon.

There’s so much that goes into the design and fabrication of a bare circuit board. Who designs these boards, what criteria were they given, what materials did they choose, where are they made, how much do they cost, and, perhaps most importantly in our world, how easy are they to assemble?
To help answer these and so many other questions, Judy and I have assembled an expert panel of board designers.

Our expert panel consists of Gerry Partida, Vice President of Technology at Summit Interconnect and Julie Ellis, Field applications engineering manager for TTM Technologies.

Contact Information:
Judy Warner
EEcosystem Podcast
judy.warner@impacttechmarketing.com

Julie Ellis
TTM Technologies
julie.ellis@ttm.com

Gerry Partida
Summit Interconnect
gerry.partida@summitinterconnect.com
]]>https://api.spreaker.com/episode/58236986Tue, 26 Mar 2024 07:05:01 +0000Mike KonradThis episode is a little different from our usual episodes. First of all, it’s a dual-branded episode. It’s both a Reliability Matters Podcast and an Ecosystem podcast episode. The Ecosystem podcast host Judy Warner will join me for an unusual topic,...Most of my audience are assemblers of circuit assemblies. Our world begins with a bare board. I reminded of the biblical passage “the Wiseman built his house upon the rock”. Circuit boards are the foundation from which we build our products upon.

There’s so much that goes into the design and fabrication of a bare circuit board. Who designs these boards, what criteria were they given, what materials did they choose, where are they made, how much do they cost, and, perhaps most importantly in our world, how easy are they to assemble?
To help answer these and so many other questions, Judy and I have assembled an expert panel of board designers.

Our expert panel consists of Gerry Partida, Vice President of Technology at Summit Interconnect and Julie Ellis, Field applications engineering manager for TTM Technologies.

Contact Information:
Judy Warner
EEcosystem Podcast
judy.warner@impacttechmarketing.com

Julie Ellis
TTM Technologies
julie.ellis@ttm.com

Gerry Partida
Summit Interconnect
gerry.partida@summitinterconnect.com
]]>4228falsefullhttps://www.spreaker.com/episode/episode-139-environmentally-responsible-alternatives-to-traditional-pcb-fabrication--58215035 
The elimination of popular cleaning solvents brought on by the Montreal protocol in 1989, soon followed by strict VOC regulations pertaining to cleaning chemicals.

The switch from lead-based solders to lead free alloys, led by the Restriction of Hazardous Substances directive, known as RoHS implemented within the EU in 2003 and adopted nearly worldwide, regulations regarding the disposal of electronic waste (e-waste) resulting in many countries mandating regulations and programs for the safe recycling and disposal of electronic products, and more.

These regulations and others have inspired some companies to seek eco-friendly alternatives to traditional Printed Circuit Board (PCB) fabrication.

The combination of numerous environmental regulations has resulted in many companies’ implementation of sustainability programs.

As our world becomes more connected, the demand for electronic devices continues to rise, and with it, the importance of mitigating the environmental impact of their production.

On this episode of The Reliability Matters Podcast, I’ll speak with Mark Edwards.
Mark wrote an article entitled “Environmentally Responsible Alternatives to Traditional PCB Fabrication”, which of course, spurred my interest.

Mark works as a Strategic Account Manager within MacDermid Alpha Electronics Solutions, on the global Business Development team for Circuitry Solutions. Mark has been involved in electronics manufacturing since the late 1980’s and brings a passion for process automation, circuit assembly, solders/fluxes, adhesives, coatings and PCB fabrication – all with a focus on repeatability and reliability.

Mark holds a B.S. degree in Mechanical Engineering Technology from Oklahoma State University and began his career at a defense electronics company in Dallas, Texas (that was later acquired by Raytheon).

Mark has uncovered trends and synthesized customer needs for electronic hardware in the telecommunications, defense, automotive, industrial controls segments in the Americas, and now globally, in his newest role.

Join me as we explore new materials and methodologies, and innovations that are shaping the electronic assembly industry towards a more eco-conscious future.

Mark's Contact Information
Mark Edwards
marks.edwards@macdermidalpha.com
https://www.macdermidalpha.com/circuitry-solutions
]]>https://api.spreaker.com/episode/58215035Tue, 12 Mar 2024 07:05:01 +0000Mike KonradToday, we delve into an increasingly critical aspect of technology and electronics manufacturing - the pursuit of environmentally responsible electronics manufacturing. Our industry has witnessed many environmental revolutions.   The elimination of... 
The elimination of popular cleaning solvents brought on by the Montreal protocol in 1989, soon followed by strict VOC regulations pertaining to cleaning chemicals.

The switch from lead-based solders to lead free alloys, led by the Restriction of Hazardous Substances directive, known as RoHS implemented within the EU in 2003 and adopted nearly worldwide, regulations regarding the disposal of electronic waste (e-waste) resulting in many countries mandating regulations and programs for the safe recycling and disposal of electronic products, and more.

These regulations and others have inspired some companies to seek eco-friendly alternatives to traditional Printed Circuit Board (PCB) fabrication.

The combination of numerous environmental regulations has resulted in many companies’ implementation of sustainability programs.

As our world becomes more connected, the demand for electronic devices continues to rise, and with it, the importance of mitigating the environmental impact of their production.

On this episode of The Reliability Matters Podcast, I’ll speak with Mark Edwards.
Mark wrote an article entitled “Environmentally Responsible Alternatives to Traditional PCB Fabrication”, which of course, spurred my interest.

Mark works as a Strategic Account Manager within MacDermid Alpha Electronics Solutions, on the global Business Development team for Circuitry Solutions. Mark has been involved in electronics manufacturing since the late 1980’s and brings a passion for process automation, circuit assembly, solders/fluxes, adhesives, coatings and PCB fabrication – all with a focus on repeatability and reliability.

Mark holds a B.S. degree in Mechanical Engineering Technology from Oklahoma State University and began his career at a defense electronics company in Dallas, Texas (that was later acquired by Raytheon).

Mark has uncovered trends and synthesized customer needs for electronic hardware in the telecommunications, defense, automotive, industrial controls segments in the Americas, and now globally, in his newest role.

Join me as we explore new materials and methodologies, and innovations that are shaping the electronic assembly industry towards a more eco-conscious future.

Mark's Contact Information
Mark Edwards
marks.edwards@macdermidalpha.com
https://www.macdermidalpha.com/circuitry-solutions
]]>3312falsefullhttps://www.spreaker.com/episode/episode-138-hand-soldering-and-rework-best-practices-with-debbie-wade--58078870
Whether you're a seasoned electronics enthusiast, a hobbyist, or just someone with a curious mind, this episode promises to demystify the art and science behind hand soldering and rework. We'll be exploring the latest tools, techniques, and trends that define this intricate process, shedding light on the unsung heroes who meticulously bring circuit assemblies to life, or in the case of rework, back to life.

There is archaeological evidence that soldering was employed as early as 5,000 years ago in Mesopotamia. Soldering and brazing are thought to have originated very early in the history of metal-working, before 4000 BC. Sumerian swords from 3000 BC were assembled using hard soldering techniques.

While soldering applications have morphed and expanded over the centuries, the basic “rules” of soldering have not. On this episode, we’re going to talk about an obvious soldering application, at least to my audience, and that’s soldering of electronic assemblies.

From the evolution of hand soldering with numerous technological advancements to the challenges faced by DIYers and professionals alike, we've got it all covered, thanks to my subject matter expert guest, Debbie Wade.

Debbie is the managing Director of ART A-R-T, Advanced Rework Technology, a fully independent training organization, which has been presenting various training courses for over thirty years. Debbie has been in the electronics industry for over 20 years with the last 15 of those years at Advanced Rework Technology.

Debbie comes to us very well credentialed. She is the chairperson for the IPC-A-620 Training Committee and IPC European Training Committee, with her Master IPC Trainer status for IPC-A 600, 610, 620, 7711/21 and J-STD 001, she is an expert in the field of fabrication, assembly, process and acceptance of board and cable assemblies.

Debbie has been presented with numerous awards from IPC in recognition of her contribution to IPC standards and training courses.

So, grab your soldering iron (metaphorically speaking), get ready to dive into the flux, and join us as we unravel the secrets of successful hand soldering and rework. Stick around for valuable insights, practical tips, and maybe even a few stories from the trenches of hand soldering and re-work.

Debbie's Contact Information:
Debbie Wade
Master IPC Trainer
Advanced Rework Technology,
debbie@rework.co.uk
www.rework.co.uk
]]>https://api.spreaker.com/episode/58078870Tue, 27 Feb 2024 08:05:01 +0000Mike KonradToday we're diving deep into the world of precision and craftsmanship—two crucial elements in the realm of hand soldering and rework of circuit assemblies. Whether you're a seasoned electronics enthusiast, a hobbyist, or just someone with a curious...
Whether you're a seasoned electronics enthusiast, a hobbyist, or just someone with a curious mind, this episode promises to demystify the art and science behind hand soldering and rework. We'll be exploring the latest tools, techniques, and trends that define this intricate process, shedding light on the unsung heroes who meticulously bring circuit assemblies to life, or in the case of rework, back to life.

There is archaeological evidence that soldering was employed as early as 5,000 years ago in Mesopotamia. Soldering and brazing are thought to have originated very early in the history of metal-working, before 4000 BC. Sumerian swords from 3000 BC were assembled using hard soldering techniques.

While soldering applications have morphed and expanded over the centuries, the basic “rules” of soldering have not. On this episode, we’re going to talk about an obvious soldering application, at least to my audience, and that’s soldering of electronic assemblies.

From the evolution of hand soldering with numerous technological advancements to the challenges faced by DIYers and professionals alike, we've got it all covered, thanks to my subject matter expert guest, Debbie Wade.

Debbie is the managing Director of ART A-R-T, Advanced Rework Technology, a fully independent training organization, which has been presenting various training courses for over thirty years. Debbie has been in the electronics industry for over 20 years with the last 15 of those years at Advanced Rework Technology.

Debbie comes to us very well credentialed. She is the chairperson for the IPC-A-620 Training Committee and IPC European Training Committee, with her Master IPC Trainer status for IPC-A 600, 610, 620, 7711/21 and J-STD 001, she is an expert in the field of fabrication, assembly, process and acceptance of board and cable assemblies.

Debbie has been presented with numerous awards from IPC in recognition of her contribution to IPC standards and training courses.

So, grab your soldering iron (metaphorically speaking), get ready to dive into the flux, and join us as we unravel the secrets of successful hand soldering and rework. Stick around for valuable insights, practical tips, and maybe even a few stories from the trenches of hand soldering and re-work.

Debbie's Contact Information:
Debbie Wade
Master IPC Trainer
Advanced Rework Technology,
debbie@rework.co.uk
www.rework.co.uk
]]>4263falsefullhttps://www.spreaker.com/episode/episode-137-building-a-sustainable-career-with-a-sustainable-impact--57971375
Join me for a conversation with Rick Coulson. Rick recently retired from a 34 year career at Intel, most recently as a Senior Fellow in the Intel Optane Group.

Rick is a passionate advocate for career sustainability and for servant leadership. Rick was awarded the Intel Achievement Award four times for his and his team's work on storage subsystems and SSD technology. He holds more than 90 Patents.

Rick received his bachelor's degree in Electrical Engineering and Computer Science from the University of Colorado and his master's degree in Electrical Engineering from Stanford. He is currently a board member at Co-Serve International, a non-profit dedicated to teaching Servant Leadership around the world. With Co-Serve he has been to Kazakhstan 8 times. He’s on the advisory board of Vooks, a company which produces award-winning books that are loved by parents and educators alike, and he’s part of an additional stealth mode start-up (sounds mysterious). He enjoys mentoring and coaching, and today, he’s my guest on the Reliability Matters podcast.

Rick's Contact Information:
rick.coulson99@gmail.com
]]>https://api.spreaker.com/episode/57971375Tue, 13 Feb 2024 08:05:01 +0000Mike KonradToday, we delve into the crucial aspects of maintaining well-being on this journey—how to sidestep the notorious burnout, and perhaps more importantly, how to fuel and maintain your motivation. Because, let's face it, the road to creating a meaningful...
Join me for a conversation with Rick Coulson. Rick recently retired from a 34 year career at Intel, most recently as a Senior Fellow in the Intel Optane Group.

Rick is a passionate advocate for career sustainability and for servant leadership. Rick was awarded the Intel Achievement Award four times for his and his team's work on storage subsystems and SSD technology. He holds more than 90 Patents.

Rick received his bachelor's degree in Electrical Engineering and Computer Science from the University of Colorado and his master's degree in Electrical Engineering from Stanford. He is currently a board member at Co-Serve International, a non-profit dedicated to teaching Servant Leadership around the world. With Co-Serve he has been to Kazakhstan 8 times. He’s on the advisory board of Vooks, a company which produces award-winning books that are loved by parents and educators alike, and he’s part of an additional stealth mode start-up (sounds mysterious). He enjoys mentoring and coaching, and today, he’s my guest on the Reliability Matters podcast.

Rick's Contact Information:
rick.coulson99@gmail.com
]]>4540falsefullhttps://www.spreaker.com/episode/episode-136-environmentally-responsible-sustainable-conformal-coating-with-dr-cassandra-zentner--57586403
Where do health and safety, environmental concerns, and sustainability programs fit in with a coating process?

To answer these other questions, I invited Dr. Cassandra Zentner, VP of Health and environment at Actnano, a manufacturer of coating materials onto the program.

Cassandra earned a BA from Oberlin College and a PhD in organic materials chemistry from MIT.

Cassandra's Contact Information:
Dr. Cassandra Zentner
VP of Health and Environment
Actnano
cassandra.zentner@actnano.com
https://actnano.com]]>https://api.spreaker.com/episode/57586403Tue, 23 Jan 2024 08:15:01 +0000Mike KonradWe covered the topic of ultrathin conformal coatings back in November. We covered various conformal coating materials from traditional acrylics and silicones to ultrathin parylene coatings. What other coating materials are available? Where do these...
Where do health and safety, environmental concerns, and sustainability programs fit in with a coating process?

To answer these other questions, I invited Dr. Cassandra Zentner, VP of Health and environment at Actnano, a manufacturer of coating materials onto the program.

Cassandra earned a BA from Oberlin College and a PhD in organic materials chemistry from MIT.

Cassandra's Contact Information:
Dr. Cassandra Zentner
VP of Health and Environment
Actnano
cassandra.zentner@actnano.com
https://actnano.com]]>3847falsefullhttps://www.spreaker.com/episode/episode-135-a-conversation-with-dr-zach-peterson-about-board-design-best-practices--57602473 
Today, I hope to shine a spotlight on the critical role PCBs play in modern technology and explore the best practices that drive innovation and reliability.

In this episode, I hope to unravel the mysteries of PCB design, tackle complex challenges, and unlock the secrets to creating high-performance, efficient, and reliable circuit boards. Whether you're a seasoned PCB designer looking to sharpen your skills, a budding engineer eager to learn the ropes, or simply a tech enthusiast curious about the technology that shapes our lives, this episode has something for everyone.

Today, I will be joined by Dr. Zach Peterson. Zach is a well-known researcher and electronics designer. In 2017, he founded Northwest Engineering Solutions as a technology consultancy and has since grown the company into an innovative design and manufacturing house for advanced electronic products.

He conducted his Applied Physics Ph.D. research in ZnO random laser theory and stability and his M.Sc. Physics research in chemisorptive sensors for environmental monitoring at Portland State University. He also received his MBA (Leadership & Finance) from Adams State University.
His work has been published in over a dozen peer-reviewed journals and conference proceedings, and he has written 2500+ technical articles on PCB design for a number of companies.

He is a member of IEEE Photonics Society, IEEE Electronics Packaging Society, American Physical Society, and the Printed Circuit Engineering Association (PCEA). He previously served as a voting member on the INCITS Quantum Computing Technical Advisory Committee working on technical standards for quantum electronics, and he currently serves on the IEEE P31-86 Working Group focused on Port Interface Representing Photonic Signals Using SPICE-class Circuit Simulators.

If Zack looks familiar, you may recognize him from the Altium On-Track and Altium Academy video series and Podcasts.

Zach's Contact Information:
Zachariah Peterson
contact@nwengineeringllc.com
https://www.nwengineeringllc.com/]]>https://api.spreaker.com/episode/57602473Tue, 09 Jan 2024 05:43:35 +0000Mike KonradIn today's increasingly connected and digital world, PCBs are the unsung heroes that power our devices, from smartphones to spacecraft. Yet, the art and science of designing these crucial components often go unnoticed. That’s where this episode comes... 
Today, I hope to shine a spotlight on the critical role PCBs play in modern technology and explore the best practices that drive innovation and reliability.

In this episode, I hope to unravel the mysteries of PCB design, tackle complex challenges, and unlock the secrets to creating high-performance, efficient, and reliable circuit boards. Whether you're a seasoned PCB designer looking to sharpen your skills, a budding engineer eager to learn the ropes, or simply a tech enthusiast curious about the technology that shapes our lives, this episode has something for everyone.

Today, I will be joined by Dr. Zach Peterson. Zach is a well-known researcher and electronics designer. In 2017, he founded Northwest Engineering Solutions as a technology consultancy and has since grown the company into an innovative design and manufacturing house for advanced electronic products.

He conducted his Applied Physics Ph.D. research in ZnO random laser theory and stability and his M.Sc. Physics research in chemisorptive sensors for environmental monitoring at Portland State University. He also received his MBA (Leadership & Finance) from Adams State University.
His work has been published in over a dozen peer-reviewed journals and conference proceedings, and he has written 2500+ technical articles on PCB design for a number of companies.

He is a member of IEEE Photonics Society, IEEE Electronics Packaging Society, American Physical Society, and the Printed Circuit Engineering Association (PCEA). He previously served as a voting member on the INCITS Quantum Computing Technical Advisory Committee working on technical standards for quantum electronics, and he currently serves on the IEEE P31-86 Working Group focused on Port Interface Representing Photonic Signals Using SPICE-class Circuit Simulators.

If Zack looks familiar, you may recognize him from the Altium On-Track and Altium Academy video series and Podcasts.

Zach's Contact Information:
Zachariah Peterson
contact@nwengineeringllc.com
https://www.nwengineeringllc.com/]]>4434falsefullhttps://www.spreaker.com/episode/episode-134-2023-podcast-season-wrap-up--57505037
A special thanks to my guests and listeners/viewers for making this podcast so successful.]]>https://api.spreaker.com/episode/57505037Tue, 26 Dec 2023 08:05:02 +0000Mike KonradOn this episode, I have no guests as this is the final episode of the Reliability Matters Podcast for the 2023 season. Instead, let's review what happened on the podcast this year. A special thanks to my guests and listeners/viewers for making this...
A special thanks to my guests and listeners/viewers for making this podcast so successful.]]>535falsefullhttps://www.spreaker.com/episode/episode-133-novel-wireless-wearable-esd-monitoring--57417521
My guests today are Dr. Daan Stevenson and Dr. Jonathan Tapson of IONA Tech, a manufacturer of a novel wearable ESD monitoring device that provides constant real time ESD monitoring.

Normally, I don’t talk about specific products on the show. We usually limit our conversations to best practices. This is a little bit of an exception to my normal rule. From time to time, a product is introduced that is so novel, it's worthy of a conversation. And that’s the case here.

Dr. Daan Stevenson is the Chief Executive Officer of IONA Tech. Daan has a background in mechanical and aerospace engineering. During his doctoral research, he studied the high voltage charging of spacecraft, which are electrical capacitors in the same way that the human body is. While working to design an automated ground station for UAVs, he frequently damaged electrical components from electrostatic shocks. This motivated the creation of IONA Tech, with the goal of advancing technology in ESD mitigation.

My other guest is Dr. Jonathan Tapson, Chief Technology Officer of IONA Tech. Jonathan was Professor of Electrical Engineering at Western Sydney University before moving to Telluride Colorado in 2016. He spent his early career conducting sensor and instrumentation research, with a strong industrial focus. During this time he spun out three companies from his research, all of which are successful today. His specialties include low-noise circuits and systems design, mechatronic design and the integration of machine learning into real-time systems.

Contact Information:
Daan Stevenson
daan@iona.tech

Jonathan Tapson
jon@iona.tech

Website:
https://www.iona.tech
]]>https://api.spreaker.com/episode/57417521Tue, 12 Dec 2023 08:15:02 +0000Mike KonradWe are all aware of the damage electrostatic discharge can wreak on components and electronic products. We mitigate ESD damage through various forms of monitoring. We wear wrist and heel straps, stand on ESD-safe flooring, utilize ESD work stations,...
My guests today are Dr. Daan Stevenson and Dr. Jonathan Tapson of IONA Tech, a manufacturer of a novel wearable ESD monitoring device that provides constant real time ESD monitoring.

Normally, I don’t talk about specific products on the show. We usually limit our conversations to best practices. This is a little bit of an exception to my normal rule. From time to time, a product is introduced that is so novel, it's worthy of a conversation. And that’s the case here.

Dr. Daan Stevenson is the Chief Executive Officer of IONA Tech. Daan has a background in mechanical and aerospace engineering. During his doctoral research, he studied the high voltage charging of spacecraft, which are electrical capacitors in the same way that the human body is. While working to design an automated ground station for UAVs, he frequently damaged electrical components from electrostatic shocks. This motivated the creation of IONA Tech, with the goal of advancing technology in ESD mitigation.

My other guest is Dr. Jonathan Tapson, Chief Technology Officer of IONA Tech. Jonathan was Professor of Electrical Engineering at Western Sydney University before moving to Telluride Colorado in 2016. He spent his early career conducting sensor and instrumentation research, with a strong industrial focus. During this time he spun out three companies from his research, all of which are successful today. His specialties include low-noise circuits and systems design, mechatronic design and the integration of machine learning into real-time systems.

Contact Information:
Daan Stevenson
daan@iona.tech

Jonathan Tapson
jon@iona.tech

Website:
https://www.iona.tech
]]>3955falsefullhttps://www.spreaker.com/episode/episode-132-a-conversation-about-ultra-thin-conformal-coating-with-hzo-s-lisa-rizzo--57376603More and more assemblies are being subjected to conformal coating to protect the assembly from harsh environments. What’s leading the drive to conformal coat electronic assemblies? What types of conformal coating options are available? What are the advantages and disadvantages of each type?
For circuit assemblies, the protective embrace of conformal coatings ensures reliability, longevity, and performance. As technologies advance, so does the demand for innovative solutions to safeguard our electronic products.

Whether you're a seasoned industry professional, a curious tech enthusiast, or just someone who's new to the world of conformal coatings, this episode is your go-to source for in-depth information on the growing trend of applying conformal coating to circuit assemblies.

So, join us as we peel back the layers, and immerse ourselves in the world of electronics protection, and learn how conformal coatings play a pivotal role in keeping our devices humming, even in the harshest environments.

To better understand conformal coating, I invited Lisa Rizzo to the show. Lisa is Senior Director of Strategy & Emerging Applications at HZO. HZO is a global leader & innovator in protective solutions that, according to them, “keep the world running”.

They provide products to markets including consumer electronics as well as high-reliability markets including automotive, industrial, medical, and IoT to deliver a more resilient, reliable, and durable level of protection. HZO specializes in nanocoating solutions that safeguard electronics, electrical products & critical applications in an ever-changing market.

Lisa Rizzo's Contact Information:
lrizzo@hzo.com
https://www.hzo.com/
]]>https://api.spreaker.com/episode/57376603Tue, 28 Nov 2023 08:15:02 +0000Mike KonradToday we’ll dive deep into the world of conformal coating. More and more assemblies are being subjected to conformal coating to protect the assembly from harsh environments. What’s leading the drive to conformal coat electronic assemblies? What types...More and more assemblies are being subjected to conformal coating to protect the assembly from harsh environments. What’s leading the drive to conformal coat electronic assemblies? What types of conformal coating options are available? What are the advantages and disadvantages of each type?
For circuit assemblies, the protective embrace of conformal coatings ensures reliability, longevity, and performance. As technologies advance, so does the demand for innovative solutions to safeguard our electronic products.

Whether you're a seasoned industry professional, a curious tech enthusiast, or just someone who's new to the world of conformal coatings, this episode is your go-to source for in-depth information on the growing trend of applying conformal coating to circuit assemblies.

So, join us as we peel back the layers, and immerse ourselves in the world of electronics protection, and learn how conformal coatings play a pivotal role in keeping our devices humming, even in the harshest environments.

To better understand conformal coating, I invited Lisa Rizzo to the show. Lisa is Senior Director of Strategy & Emerging Applications at HZO. HZO is a global leader & innovator in protective solutions that, according to them, “keep the world running”.

They provide products to markets including consumer electronics as well as high-reliability markets including automotive, industrial, medical, and IoT to deliver a more resilient, reliable, and durable level of protection. HZO specializes in nanocoating solutions that safeguard electronics, electrical products & critical applications in an ever-changing market.

Lisa Rizzo's Contact Information:
lrizzo@hzo.com
https://www.hzo.com/
]]>3642falsefullhttps://www.spreaker.com/episode/episode-131-a-conversation-with-industry-icon-bob-willis--57376587
But the supply chain problems have further spread to the labor market. If you are in a position to hire people for your company, you know firsthand how difficult that process can be today.

Adding to the level of labor acquisition difficulties is the great “Silver Tsunami”, otherwise known as the great retirement.

As I mentioned on our last episode, episode number 130, the fact is, baby boomers are entering retirement in greater numbers. According to government data, from now until 2030, 10,000 Baby Boomers each day will hit retirement age. Millions will begin to officially retire.

Some of these retirees are designated subject matter experts within their companies. Not only are people retiring, they are taking with them a vault of valuable knowledge.

This has created an even larger demand for consultants within our industry. I’ve had several industry consultants on my show over the last few years, including today’s guest.

And who is today’s Guest? Legendary industry consultant, Bob Willis. If you’ve been in this industry longer than 18 seconds, there’s a good chance you’ve at least heard his name. If you’ve been in this industry for virtually any length of time, there’s a good chance you’ve seen his videos, read his books, or watched him present at numerous industry conferences and symposiums. If I reviewed Bob’s complete professional biography, it would take an entire episode. Here's my conversation with my friend and colleague, Bob Willis.

During our conversation, we discussed Bob's newest book, "Robotic Soldering Inspection and Defect Guide".

Anyone who makes a donation to Bob's chosen charity will receive a download of his book as well as access to Bob's complete book collection:

• Robotic Soldering Inspection and Defect Guide

• Pin in Hole Intrusive Reflow Desing, Assembly & Defect Guide

• Package On Package Assembly Inspection & Quality Control

• Solder Paste Print Inspection & Defect Guide

• Lead-Free Defect Guide 3

• Conformal Coating Inspection & Defect Guide

• QFN LGA Assembly Inspection & Defect Guide

• PCB Surface Finishes Inspection & Defect Guide

• Cleaning & Contamination Defect Guide

Click below for more information:
https://www.justgiving.com/page/bob-willis-roboticsolderingbook]]>https://api.spreaker.com/episode/57376587Tue, 14 Nov 2023 08:15:02 +0000Mike KonradWe are all aware of the supply chain issues our industry has faced. Beginning with electronic components, it has spread to so many other types of parts are industry relies on. Fortunately, it looks like we are beginning to come out the other end of...
But the supply chain problems have further spread to the labor market. If you are in a position to hire people for your company, you know firsthand how difficult that process can be today.

Adding to the level of labor acquisition difficulties is the great “Silver Tsunami”, otherwise known as the great retirement.

As I mentioned on our last episode, episode number 130, the fact is, baby boomers are entering retirement in greater numbers. According to government data, from now until 2030, 10,000 Baby Boomers each day will hit retirement age. Millions will begin to officially retire.

Some of these retirees are designated subject matter experts within their companies. Not only are people retiring, they are taking with them a vault of valuable knowledge.

This has created an even larger demand for consultants within our industry. I’ve had several industry consultants on my show over the last few years, including today’s guest.

And who is today’s Guest? Legendary industry consultant, Bob Willis. If you’ve been in this industry longer than 18 seconds, there’s a good chance you’ve at least heard his name. If you’ve been in this industry for virtually any length of time, there’s a good chance you’ve seen his videos, read his books, or watched him present at numerous industry conferences and symposiums. If I reviewed Bob’s complete professional biography, it would take an entire episode. Here's my conversation with my friend and colleague, Bob Willis.

During our conversation, we discussed Bob's newest book, "Robotic Soldering Inspection and Defect Guide".

Anyone who makes a donation to Bob's chosen charity will receive a download of his book as well as access to Bob's complete book collection:

• Robotic Soldering Inspection and Defect Guide

• Pin in Hole Intrusive Reflow Desing, Assembly & Defect Guide

• Package On Package Assembly Inspection & Quality Control

• Solder Paste Print Inspection & Defect Guide

• Lead-Free Defect Guide 3

• Conformal Coating Inspection & Defect Guide

• QFN LGA Assembly Inspection & Defect Guide

• PCB Surface Finishes Inspection & Defect Guide

• Cleaning & Contamination Defect Guide

Click below for more information:
https://www.justgiving.com/page/bob-willis-roboticsolderingbook]]>4164falsefullhttps://www.spreaker.com/episode/episode-130-human-centered-approaches-to-innovation-with-dr-alexis-abramson--56791225
The fact is, baby boomers are entering retirement in greater numbers. From now until 2030, 10,000 Baby Boomers each day will hit retirement age. Millions will begin to officially retire. This is creating a terrific opportunity for young college graduates to enter our industry. Several years ago, I was a speaker at the SMTA, Pan Pacific strategic Electronics symposium in Hawaii. I shared my breakfast table with a longtime colleague, Dr. Ron Lasky, a professor at Dartmouth College. Over the course of breakfast, he asked me how I got into this industry and, more specifically, how I started my company. Dr. Lasky is an engineering professor at Dartmouth’s Thayre school of engineering. He also teaches entrepreneurship to his soon to be engineers. Doctor lasky invited me to come to Dartmouth and speak to his students. I was more than happy to take him up on his offer, and I have spoken to his students on the subject of entrepreneurship every year for the past several years.

I have been impressed by the emphasis on entrepreneurship within the Thayre school of engineering. We live in a time of marvelous evolution within the Electronics space. So many new and innovative electronic products are being introduced, fueled by IOT (Internet of things), the electrification of automobiles, advances in communication, and so much more.

Education is the bedrock of our industry. It is the foundation for which much of our industry and the products we make are built upon. I’ve had Dr. Lasky on my show several times, and I thought it would be a great idea to invite his boss, the dean of Dartmouth’s Thayre school of engineering onto the program.

Dr. Alexis Abramson is the 13th dean of Thayer School of Engineering at Dartmouth. Prior to joining Dartmouth, she was the Milton and Tamar Maltz Professor of Energy Innovation at Case Western Reserve University and served as a director of the university’s Great Lakes Energy Institute focused on creating sustainable energy technology solutions. During the Obama administration, Dr. Abramson served as chief scientist and manager of the Emerging Technologies Division at the US Department of Energy’s Building Technologies Program. In 2018, she served as technical adviser for Breakthrough Energy Ventures, a $1 billion effort launched by Bill Gates to combat human-driven climate change. Abramson’s research has focused on novel techniques for thermal characterization of nanostructures, the design and synthesis of unique nanomaterials for use in alternative energy applications, virtual energy audits for building energy efficiency, and strategies to accelerate technology commercialization at universities and research institutions.

Dr. Abramson earned a BS and MS in Mechanical Engineering from Tufts University and a PhD in Mechanical Engineering at the University of California, Berkeley.

https://engineering.dartmouth.edu]]>https://api.spreaker.com/episode/56791225Tue, 24 Oct 2023 07:05:01 +0000Mike KonradSome of you may recall episode 121 where I spoke with Dr. John Mitchell, president and CEO of IPC about his new book “fire your hiring habits”. During that episode, we talked about best practices for hiring the best people. I’d like to travel a little...
The fact is, baby boomers are entering retirement in greater numbers. From now until 2030, 10,000 Baby Boomers each day will hit retirement age. Millions will begin to officially retire. This is creating a terrific opportunity for young college graduates to enter our industry. Several years ago, I was a speaker at the SMTA, Pan Pacific strategic Electronics symposium in Hawaii. I shared my breakfast table with a longtime colleague, Dr. Ron Lasky, a professor at Dartmouth College. Over the course of breakfast, he asked me how I got into this industry and, more specifically, how I started my company. Dr. Lasky is an engineering professor at Dartmouth’s Thayre school of engineering. He also teaches entrepreneurship to his soon to be engineers. Doctor lasky invited me to come to Dartmouth and speak to his students. I was more than happy to take him up on his offer, and I have spoken to his students on the subject of entrepreneurship every year for the past several years.

I have been impressed by the emphasis on entrepreneurship within the Thayre school of engineering. We live in a time of marvelous evolution within the Electronics space. So many new and innovative electronic products are being introduced, fueled by IOT (Internet of things), the electrification of automobiles, advances in communication, and so much more.

Education is the bedrock of our industry. It is the foundation for which much of our industry and the products we make are built upon. I’ve had Dr. Lasky on my show several times, and I thought it would be a great idea to invite his boss, the dean of Dartmouth’s Thayre school of engineering onto the program.

Dr. Alexis Abramson is the 13th dean of Thayer School of Engineering at Dartmouth. Prior to joining Dartmouth, she was the Milton and Tamar Maltz Professor of Energy Innovation at Case Western Reserve University and served as a director of the university’s Great Lakes Energy Institute focused on creating sustainable energy technology solutions. During the Obama administration, Dr. Abramson served as chief scientist and manager of the Emerging Technologies Division at the US Department of Energy’s Building Technologies Program. In 2018, she served as technical adviser for Breakthrough Energy Ventures, a $1 billion effort launched by Bill Gates to combat human-driven climate change. Abramson’s research has focused on novel techniques for thermal characterization of nanostructures, the design and synthesis of unique nanomaterials for use in alternative energy applications, virtual energy audits for building energy efficiency, and strategies to accelerate technology commercialization at universities and research institutions.

Dr. Abramson earned a BS and MS in Mechanical Engineering from Tufts University and a PhD in Mechanical Engineering at the University of California, Berkeley.

https://engineering.dartmouth.edu]]>3805falsefullhttps://www.spreaker.com/episode/episode-129-network-reliability-avoiding-cyber-security-threats--56732208
We’ve all witnessed the airline industry grind to a halt recently due to computer failures and connectivity issues. The fact is, very few industries can function properly or even at all if the computer systems fail.

I’m not referring to quality issues within the computer or network’s internal circuit assemblies. I’m referring to malware, ransomware, and other nefarious actions brought on hackers with the intent to disrupt companies, industries, and governments, frequently with the goal of returning (or promising to return) your own data in exchange for an exorbitant payment.

Our industry, like many others is completely dependent on computers and connectivity. Without ether, most production lines will simply sit idle.

How can we avoid this terrifying scenario? How do hackers gain access to our computers and networks? How can we add reliability to our computer and network policies and procedures? To answer these and other related questions, I invited a network security expert on the show. Adrian Francoz, co-founder and CEO of Zeta Sky, a managed IT support and cyber security services company lives in the world of cyber security. He and his company protect their customer’s networks through the implementation of security best practices and constant training, both for his customers, and for his own staff. After all, as I speak, hackers and other bad actors are hard at work searching for the next scam, vulnerability, and the opportunity to score a huge payday, all at our expense.

In the Southern California area? Consider attending the inland Empire cyber security summit on Thursday, October 26 at the Chaffey College InTech Center, 9400 Cherry Ave, Bldg A Fontana, CA 92335.

Register here:
https://www.zetasky.com/inland-empire-cyber-security-summit-2023

Adrian's Contact Information:
info@zetasky.com
https://www.zetasky.com]]>https://api.spreaker.com/episode/56732208Tue, 10 Oct 2023 07:05:01 +0000Mike KonradWe talk almost exclusively about reliability on this show. Specifically, reliability of circuit assemblies. We discuss production best practices, design for manufacturing and reliability. Failure analysis, and more. We’ve reviewed the latest trends in...
We’ve all witnessed the airline industry grind to a halt recently due to computer failures and connectivity issues. The fact is, very few industries can function properly or even at all if the computer systems fail.

I’m not referring to quality issues within the computer or network’s internal circuit assemblies. I’m referring to malware, ransomware, and other nefarious actions brought on hackers with the intent to disrupt companies, industries, and governments, frequently with the goal of returning (or promising to return) your own data in exchange for an exorbitant payment.

Our industry, like many others is completely dependent on computers and connectivity. Without ether, most production lines will simply sit idle.

How can we avoid this terrifying scenario? How do hackers gain access to our computers and networks? How can we add reliability to our computer and network policies and procedures? To answer these and other related questions, I invited a network security expert on the show. Adrian Francoz, co-founder and CEO of Zeta Sky, a managed IT support and cyber security services company lives in the world of cyber security. He and his company protect their customer’s networks through the implementation of security best practices and constant training, both for his customers, and for his own staff. After all, as I speak, hackers and other bad actors are hard at work searching for the next scam, vulnerability, and the opportunity to score a huge payday, all at our expense.

In the Southern California area? Consider attending the inland Empire cyber security summit on Thursday, October 26 at the Chaffey College InTech Center, 9400 Cherry Ave, Bldg A Fontana, CA 92335.

Register here:
https://www.zetasky.com/inland-empire-cyber-security-summit-2023

Adrian's Contact Information:
info@zetasky.com
https://www.zetasky.com]]>4560falsefullhttps://www.spreaker.com/episode/episode-128-industry-standards-explained-with-leo-lambert--56732104
How are the standards derived? Who determines what the standards are? How often are they updated?

To answer these and other questions, I invited Leo Lambert onto the show.

Leo is the author of several publications, including “Soldering for Electronic Assemblies”, published by Marcel Dekker in 1987. He has published and presented numerous papers relative to the subject of Soldering and Cleaning at various Technical Seminars and Exhibitions worldwide.

Leo Developed, published, and conducted seminars entitled Deadline to Lead Free Seminars and Thriving in a RoHS/WEEE Environment.

Leo received the IPC President’s Award in 1989 for work conducted on solderable coatings for printed wiring boards.

He is an IPC Hall of Fame recipient, Charter Member on UNEP (United Nation Environmental Program) Technical Solvent Options Committee, where he overseed the worldwide activities in reducing CFC’s from use as cleaning material in Electronic Manufacturing resulting in the publication of the Montreal Protocol, an international treaty banning certain CFC-based materials.

Leo is a Member of ICOLP (Industry Cooperative for Ozone Layer Protection). Leo is a recognized expert in standards and, he’s my guest today on this episode of the Reliability Matters Podcast.

Leo's Contact Information:
Leo Lambert
leo@eptac.com
https://www.eptac.com]]>https://api.spreaker.com/episode/56732104Tue, 26 Sep 2023 07:05:01 +0000Mike KonradThose of us in the electronic assembly space are no doubt aware of standards. In the simplest terms, standards tell us how to build products correctly. They differentiate correct from incorrect. They tell us what type of materials to use, how a solder...
How are the standards derived? Who determines what the standards are? How often are they updated?

To answer these and other questions, I invited Leo Lambert onto the show.

Leo is the author of several publications, including “Soldering for Electronic Assemblies”, published by Marcel Dekker in 1987. He has published and presented numerous papers relative to the subject of Soldering and Cleaning at various Technical Seminars and Exhibitions worldwide.

Leo Developed, published, and conducted seminars entitled Deadline to Lead Free Seminars and Thriving in a RoHS/WEEE Environment.

Leo received the IPC President’s Award in 1989 for work conducted on solderable coatings for printed wiring boards.

He is an IPC Hall of Fame recipient, Charter Member on UNEP (United Nation Environmental Program) Technical Solvent Options Committee, where he overseed the worldwide activities in reducing CFC’s from use as cleaning material in Electronic Manufacturing resulting in the publication of the Montreal Protocol, an international treaty banning certain CFC-based materials.

Leo is a Member of ICOLP (Industry Cooperative for Ozone Layer Protection). Leo is a recognized expert in standards and, he’s my guest today on this episode of the Reliability Matters Podcast.

Leo's Contact Information:
Leo Lambert
leo@eptac.com
https://www.eptac.com]]>3801falsefullhttps://www.spreaker.com/episode/episode-127-ask-the-experts-a-conversation-with-phil-zarrow-jim-hall--56596434
In recent episodes, we’ve covered high-level issues, such as hiring best practices, novel, training, methods, design for manufacturing, highly accelerated, life, testing, and more. On this episode, we’re going to go back to the basics. What common problems are assemblers experiencing today? What are the basics of assembly best practices? Which problems seem to live in perpetuity?

To answer these and other questions, I’ve invited two of my favorite experts on to the show. If you’ve been in the electronic assembly industry for some amount of time, there’s little doubt you’ve heard of Phil Zarrow and Jim Hall. Phil has been involved with PCB fabrication and assembly for more than 36 years. Phil is the President and Principal Consultant of ITM Consulting. Jim Hall has been involved in the electronic assembly industry for the past 27 years. He’s a principal consultant and resident Lean Six Sigma Master Black Belt with ITM Consulting. He’s also an instructor in the Lean Six Sigma programs offered at Dartmouth College. Together with Dr. Ron Lasky, Phil and Jim designed the SMTA’s SMT Processes Certification Course.

A couple of years ago, Phil and Jim published a book in titled “troubleshooting electronic assemblies, tales from the board talk crypt”. I’ll talk to them more about that book later in this broadcast.

Phil and Jim host the popular audio series “Board Talk” a question and answer show hosted on the Circuit-Insight website. On their show, you’ll hear serious questions, and often comical but real answers.

Phil Zarrow's Contact Info:
phil_zarrow@itmconsulting.com

Jim Hall's Contact Info:
jim_hall@itmconsulting.com

ITM Consulting:
https://itmconsulting.com]]>https://api.spreaker.com/episode/56596434Tue, 12 Sep 2023 07:05:01 +0000Mike KonradWelcome to another episode of the Reliability Matters podcast. For those of you keeping track, this is episode number 127. In recent episodes, we’ve covered high-level issues, such as hiring best practices, novel, training, methods, design for...
In recent episodes, we’ve covered high-level issues, such as hiring best practices, novel, training, methods, design for manufacturing, highly accelerated, life, testing, and more. On this episode, we’re going to go back to the basics. What common problems are assemblers experiencing today? What are the basics of assembly best practices? Which problems seem to live in perpetuity?

To answer these and other questions, I’ve invited two of my favorite experts on to the show. If you’ve been in the electronic assembly industry for some amount of time, there’s little doubt you’ve heard of Phil Zarrow and Jim Hall. Phil has been involved with PCB fabrication and assembly for more than 36 years. Phil is the President and Principal Consultant of ITM Consulting. Jim Hall has been involved in the electronic assembly industry for the past 27 years. He’s a principal consultant and resident Lean Six Sigma Master Black Belt with ITM Consulting. He’s also an instructor in the Lean Six Sigma programs offered at Dartmouth College. Together with Dr. Ron Lasky, Phil and Jim designed the SMTA’s SMT Processes Certification Course.

A couple of years ago, Phil and Jim published a book in titled “troubleshooting electronic assemblies, tales from the board talk crypt”. I’ll talk to them more about that book later in this broadcast.

Phil and Jim host the popular audio series “Board Talk” a question and answer show hosted on the Circuit-Insight website. On their show, you’ll hear serious questions, and often comical but real answers.

Phil Zarrow's Contact Info:
phil_zarrow@itmconsulting.com

Jim Hall's Contact Info:
jim_hall@itmconsulting.com

ITM Consulting:
https://itmconsulting.com]]>3539falsefullhttps://www.spreaker.com/episode/episode-126-moisture-mitigation-strategies-with-dan-jenkins-and-rob-lowery--56082117
In the electronics world, moisture creates a host of reliability problems including:
• Popcorning
• Delamination of conformal coating
• Corrosion • Electrochemical migration
• Adhesion degradation (such as on labels and glues)
• And more

I wanted to dive into moisture mitigation, so I invited two guests onto my show to discuss this very topic.

Dan Jenkins is sales manager and partner of the Steel Camel, an industrial solutions company specializing in corrosion and water intrusion control for fuel systems and industrial equipment. Prior to Steel Camel, Dan worked as consultant and instructor in the crane accident prevention industry. He has consulted to large organizations such as Shell Oil, and the United States Department of Interior.

Dan earned an MBA from the University of South Florida and earned his BA in Industrial Arts / Technology from Cal St. University Chico and his Post Secondary Teaching Credential from San Francisco State University.

Bob Lowry has both BS and MS degrees in Chemistry. His experience includes 31 years as Sr. Scientist and Lab Manager for three integrated circuit manufacturing companies, where measurement of moisture and moisture control activities were a major part of services he provided.

Dan has 20 years of experience consulting to the microelectronics industry on a wide variety of topics including materials analysis and measurements and methods of moisture control for electronic components. Bob is also the co-author of the book Hermeticity of Electronic Packages.

Dan Jenkins' Contact Info:
djenkins@steelcamel.com
https://www.steelcamel.com/

Bob Lowry's Contact Info:
rlowry98@aol.com]]>https://api.spreaker.com/episode/56082117Tue, 22 Aug 2023 07:05:01 +0000Mike KonradMoisture. The industrial world has been fighting moisture since the beginning of the industrial world. From a general point of view, moisture leads to issues such as • Mold and mildew • Rust • Wood rot • Damage to building materials • Microbial growth...
In the electronics world, moisture creates a host of reliability problems including:
• Popcorning
• Delamination of conformal coating
• Corrosion • Electrochemical migration
• Adhesion degradation (such as on labels and glues)
• And more

I wanted to dive into moisture mitigation, so I invited two guests onto my show to discuss this very topic.

Dan Jenkins is sales manager and partner of the Steel Camel, an industrial solutions company specializing in corrosion and water intrusion control for fuel systems and industrial equipment. Prior to Steel Camel, Dan worked as consultant and instructor in the crane accident prevention industry. He has consulted to large organizations such as Shell Oil, and the United States Department of Interior.

Dan earned an MBA from the University of South Florida and earned his BA in Industrial Arts / Technology from Cal St. University Chico and his Post Secondary Teaching Credential from San Francisco State University.

Bob Lowry has both BS and MS degrees in Chemistry. His experience includes 31 years as Sr. Scientist and Lab Manager for three integrated circuit manufacturing companies, where measurement of moisture and moisture control activities were a major part of services he provided.

Dan has 20 years of experience consulting to the microelectronics industry on a wide variety of topics including materials analysis and measurements and methods of moisture control for electronic components. Bob is also the co-author of the book Hermeticity of Electronic Packages.

Dan Jenkins' Contact Info:
djenkins@steelcamel.com
https://www.steelcamel.com/

Bob Lowry's Contact Info:
rlowry98@aol.com]]>3617falsefullhttps://www.spreaker.com/episode/episode-125-dfm-best-practices-with-pride-industries-engineering-manager-andrew-williams--55306816
Because all the lead terminations are below the part, they allow for highly dense component placement and highly miniaturized assemblies. They also presented a number of unique challenges in reflow, in many cases voiding, cleaning, and inspection. Like many other industries, we are not immune to the introduction of new technologies that may lack implementation knowledge. We then spend the next several years at technical conferences and symposiums learning us how to implement these new technologies. There are many acronyms in our industry that begin with DF…

Design for testability, mechanical assembly, serviceability, reliability, and so many more. So many in fact, that there is a placeholder acronym for all of the various design fours refer to as DFx. Perhaps the holy grail of DFx is DFM, Design for Manufacturability as it encompasses so many aspects of assembly.

To help us understand what exactly is DFM, I invited Andrew Williams to be my guest on this episode. Andrew Williams is the Engineering Manager for Electronics Manufacturing at PRIDE Industries. He has more than 30 years of experience in manufacturing and design and holds an SMT Process Engineer certification from SMTA and an IPC Certified Electronics Program Manager. Andrew is a guest lecturer at UC Davis and Cal State University Sacramento for Supply Chain Management, Operations, and TQM courses, and speaks frequently on DFM, DFS, and other DFX topics and today, he’s my guest on the Reliability Matters Podcast.

Andrew's Contact Information:
Pride Industries
https://www.prideindustries.com
andrew.williams@prideindustries.com]]>https://api.spreaker.com/episode/55306816Tue, 08 Aug 2023 07:05:01 +0000Mike KonradAs all of you are well aware, this show is all about reliability, specifically reliability of circuit assemblies. One challenge that seems to be persistent within our space is design for manufacturability or DFM. If you’re a contract manufacturer, I...
Because all the lead terminations are below the part, they allow for highly dense component placement and highly miniaturized assemblies. They also presented a number of unique challenges in reflow, in many cases voiding, cleaning, and inspection. Like many other industries, we are not immune to the introduction of new technologies that may lack implementation knowledge. We then spend the next several years at technical conferences and symposiums learning us how to implement these new technologies. There are many acronyms in our industry that begin with DF…

Design for testability, mechanical assembly, serviceability, reliability, and so many more. So many in fact, that there is a placeholder acronym for all of the various design fours refer to as DFx. Perhaps the holy grail of DFx is DFM, Design for Manufacturability as it encompasses so many aspects of assembly.

To help us understand what exactly is DFM, I invited Andrew Williams to be my guest on this episode. Andrew Williams is the Engineering Manager for Electronics Manufacturing at PRIDE Industries. He has more than 30 years of experience in manufacturing and design and holds an SMT Process Engineer certification from SMTA and an IPC Certified Electronics Program Manager. Andrew is a guest lecturer at UC Davis and Cal State University Sacramento for Supply Chain Management, Operations, and TQM courses, and speaks frequently on DFM, DFS, and other DFX topics and today, he’s my guest on the Reliability Matters Podcast.

Andrew's Contact Information:
Pride Industries
https://www.prideindustries.com
andrew.williams@prideindustries.com]]>4048falsefullhttps://www.spreaker.com/episode/episode-124-industry-icon-dave-hillman-s-amazing-3-600-mile-kayak-journey-down-the-missouri-river--54362487https://api.spreaker.com/episode/54362487Tue, 25 Jul 2023 07:05:01 +0000Mike KonradIndustry icon Dave Hillman completed a 3,600 mile solo kayak journey down the Missouri River. I spoke with Dave about the inspiration for the journey, insights gained over his four-month expedition, and how his experience as an engineer helped him...4865falsefullhttps://www.spreaker.com/episode/episode-123-introduction-to-halt-highly-accelerated-life-testing-with-dr-christopher-jackson--53724551
My guest today is Dr. Christopher Jackson. Dr Chris Jackson is a leader, engineer and logistic specialist who has helped many organizations work towards realizing business goals through improving the reliability of their products and processes. He is cofounder of online training company IS4, founder of Acuitis Reliability, established the Center for the Safety and Reliability of Autonomous Systems (SARAS) at UCLA after retiring as a lieutenant colonel having served 17 years in the Australian Army, where he was the Senior Reliability Engineer. Dr Jackson completed his PhD in Reliability Engineering at the University of Maryland in 2011.

Dr Jackson authored multiple reliability and management textbooks and teaches both professional education courses and post-graduate courses. Industries he has helped range from small satellites through to military vehicles. Dr Jackson is a Certified Reliability Engineer (CRE) through the American Society of Quality (ASQ), a member of the Institute of Engineers, Australia (MIEAust) and a Chartered Professional Engineer (CPEng).

Chris was a guest on this podcast back in June of 2020 (episide 45) and I’m thrilled to have him back as my guest today.

Dr. Jackson's Contact Information:
chris.jackson@acuitas.com
https://www.acuitas.com]]>https://api.spreaker.com/episode/53724551Tue, 11 Jul 2023 07:05:01 +0000Mike KonradWe all strive to build products that are reliable. If you’re listening to our watching this podcast, chances are you are concerned about or at least interested in reliability. Where does reliability start? Who is responsible for reliability? What...
My guest today is Dr. Christopher Jackson. Dr Chris Jackson is a leader, engineer and logistic specialist who has helped many organizations work towards realizing business goals through improving the reliability of their products and processes. He is cofounder of online training company IS4, founder of Acuitis Reliability, established the Center for the Safety and Reliability of Autonomous Systems (SARAS) at UCLA after retiring as a lieutenant colonel having served 17 years in the Australian Army, where he was the Senior Reliability Engineer. Dr Jackson completed his PhD in Reliability Engineering at the University of Maryland in 2011.

Dr Jackson authored multiple reliability and management textbooks and teaches both professional education courses and post-graduate courses. Industries he has helped range from small satellites through to military vehicles. Dr Jackson is a Certified Reliability Engineer (CRE) through the American Society of Quality (ASQ), a member of the Institute of Engineers, Australia (MIEAust) and a Chartered Professional Engineer (CPEng).

Chris was a guest on this podcast back in June of 2020 (episide 45) and I’m thrilled to have him back as my guest today.

Dr. Jackson's Contact Information:
chris.jackson@acuitas.com
https://www.acuitas.com]]>3957falsefullhttps://www.spreaker.com/episode/episode-122-the-integration-of-ai-into-inspection-systems--53682289
My guests today are Arif Virani, Chief Operating Officer and co-founder of Darwin AI, and Bart Piwowar, CTO of Darwin AI, a manufacturer of innovative inspection systems.

Arif Virani is a technology leader with over 20 years of experience in the industry. As Co-founder and Chief Operating Officer of DarwinAI, he spearheads the company’s mission to transform manufacturing with a new standard for quality inspection using AI. DarwinAI’s solutions have been implemented at the top Electronics Manufacturers to increase quality and efficiency, while reducing waste. DarwinAI was selected by CBInsights for its AI 100 annual list of the 100 most promising private AI companies in the world in both 2020 and 2021.

Before founding DarwinAI, Arif had a successful career in management consulting at McKinsey & Company, where he advised F500 enterprises on technology investments and transformation. He led several technology-enabled programs, including building and commercializing data and analytics capabilities. Arif started his career working as a software developer at various technology companies. In addition to his work at DarwinAI, Arif is an Advisory Board Member of NGEN Canada’s AI for Manufacturing Initiative. He has a Master’s in Business Administration from the University of Pennsylvania’s Wharton School and a Bachelor’s in Applied Science (Computer Engineering) from the University of Waterloo.

Bart Piwowar is an experienced Product Leader, leading high performing product teams driven by data to deliver solutions that solve customer's problems. He has spent many years leading data science teams, applying Innovation methodologies, and working with emerging technologies to bring solutions in many disciplines. He graduated from University of Waterloo with a degree in Physics and Computing and later followed with an MBA from Wilfrid Laurier University.
Bart's career interests range from AI product development, decision science and entrepreneurship.

I met Arif earlier this year at the IPC APEX Expo in San Diego California when he introduced me to his company’s automated inspection system.

Needless to say, I was truly impressed with their technology and I’m thrilled to have them as my guests on this episode of the podcast.

Contact Information:
Arif Virani
arif@darwinai.ca
https://darwinai.com/
Darwin AI's YouTube Channel:
https://www.youtube.com/@DarwinAI]]>https://api.spreaker.com/episode/53682289Tue, 27 Jun 2023 07:05:01 +0000Mike KonradWhen it comes to circuit assemblies, there are defects, which result in one of two situations. The preferred result of a defect is to capture it on your factory floor and repair it before it ships to the customer. The second scenario is referred to as...
My guests today are Arif Virani, Chief Operating Officer and co-founder of Darwin AI, and Bart Piwowar, CTO of Darwin AI, a manufacturer of innovative inspection systems.

Arif Virani is a technology leader with over 20 years of experience in the industry. As Co-founder and Chief Operating Officer of DarwinAI, he spearheads the company’s mission to transform manufacturing with a new standard for quality inspection using AI. DarwinAI’s solutions have been implemented at the top Electronics Manufacturers to increase quality and efficiency, while reducing waste. DarwinAI was selected by CBInsights for its AI 100 annual list of the 100 most promising private AI companies in the world in both 2020 and 2021.

Before founding DarwinAI, Arif had a successful career in management consulting at McKinsey & Company, where he advised F500 enterprises on technology investments and transformation. He led several technology-enabled programs, including building and commercializing data and analytics capabilities. Arif started his career working as a software developer at various technology companies. In addition to his work at DarwinAI, Arif is an Advisory Board Member of NGEN Canada’s AI for Manufacturing Initiative. He has a Master’s in Business Administration from the University of Pennsylvania’s Wharton School and a Bachelor’s in Applied Science (Computer Engineering) from the University of Waterloo.

Bart Piwowar is an experienced Product Leader, leading high performing product teams driven by data to deliver solutions that solve customer's problems. He has spent many years leading data science teams, applying Innovation methodologies, and working with emerging technologies to bring solutions in many disciplines. He graduated from University of Waterloo with a degree in Physics and Computing and later followed with an MBA from Wilfrid Laurier University.
Bart's career interests range from AI product development, decision science and entrepreneurship.

I met Arif earlier this year at the IPC APEX Expo in San Diego California when he introduced me to his company’s automated inspection system.

Needless to say, I was truly impressed with their technology and I’m thrilled to have them as my guests on this episode of the podcast.

Contact Information:
Arif Virani
arif@darwinai.ca
https://darwinai.com/
Darwin AI's YouTube Channel:
https://www.youtube.com/@DarwinAI]]>4148falsefullhttps://www.spreaker.com/episode/episode-121-dr-john-mitchell-discusses-his-new-book-fire-your-hiring-habits--53682350
Reliability begins with people. So, instead of talking about common reliability, subjects, such as voiding, soldering materials, assembly, best practices, and the plethora of other usual suspect topics,
I thought it would be a good idea to talk about people. After all, as I said, reliability begins with people.
My guest today is Dr. John Mitchell. Many of you know John as the president and CEO of IPC, one of our industries largest trade associations. John has recently written a book, entitled fire your hiring habits. I have to admit, the title is quite intriguing.

Here’s a little background on John. Since 2012, Dr. John Mitchell has served as president and CEO of IPC, a not-for-profit trade association driving competitive advantage for more than 3,000 companies across the globe. Leading the global operations and staff, John manages the creation and execution of the Board of Director’s goals.

Under his leadership, IPC has essentially doubled the total company membership globally as well increased the acceptance of standards by over 50 percent. John led the charge for IPC’s Online Certification Portal and the company’s overhaul of it Member Success department. His efforts served to improve relations with members and helped move the needle on positive regulatory change.

Prior to IPC, John was an engineer with General Electric Aerospace and was a founding member of Alpine Electronic’s research company—which pioneered modern navigation systems in the U.S. OEM market. John himself holds a patent in GPS navigation systems. John then served as general manager/director of the largest product development initiative in Bose Corporation’s history. He went on to become CEO of Golden Key International Society, the noted collegiate honor society serving over two-million members.

John earned his doctorate in higher education management from University of Georgia’s Institute of Higher Education, a Master of Business Administration from Pepperdine University, and a Bachelor of Science in electrical and computer engineering from Brigham Young University. In addition to his work with IPC, John is an in-demand speaker and the author of two books so far (sounds like more books may be in the works… I need to ask him about that!).

Fire Your Hiring Habits is available at most book sellers including Amazon:https://tinyurl.com/fire-your-hiring-habits
]]>https://api.spreaker.com/episode/53682350Tue, 13 Jun 2023 07:05:01 +0000Mike KonradMost of us are well aware of the supply chain shortages, both within our industry and well beyond. Some of us are also keenly aware of labor shortages. This show is all about reliability of circuit assemblies. While reliability is often referred to as...
Reliability begins with people. So, instead of talking about common reliability, subjects, such as voiding, soldering materials, assembly, best practices, and the plethora of other usual suspect topics,
I thought it would be a good idea to talk about people. After all, as I said, reliability begins with people.
My guest today is Dr. John Mitchell. Many of you know John as the president and CEO of IPC, one of our industries largest trade associations. John has recently written a book, entitled fire your hiring habits. I have to admit, the title is quite intriguing.

Here’s a little background on John. Since 2012, Dr. John Mitchell has served as president and CEO of IPC, a not-for-profit trade association driving competitive advantage for more than 3,000 companies across the globe. Leading the global operations and staff, John manages the creation and execution of the Board of Director’s goals.

Under his leadership, IPC has essentially doubled the total company membership globally as well increased the acceptance of standards by over 50 percent. John led the charge for IPC’s Online Certification Portal and the company’s overhaul of it Member Success department. His efforts served to improve relations with members and helped move the needle on positive regulatory change.

Prior to IPC, John was an engineer with General Electric Aerospace and was a founding member of Alpine Electronic’s research company—which pioneered modern navigation systems in the U.S. OEM market. John himself holds a patent in GPS navigation systems. John then served as general manager/director of the largest product development initiative in Bose Corporation’s history. He went on to become CEO of Golden Key International Society, the noted collegiate honor society serving over two-million members.

John earned his doctorate in higher education management from University of Georgia’s Institute of Higher Education, a Master of Business Administration from Pepperdine University, and a Bachelor of Science in electrical and computer engineering from Brigham Young University. In addition to his work with IPC, John is an in-demand speaker and the author of two books so far (sounds like more books may be in the works… I need to ask him about that!).

Fire Your Hiring Habits is available at most book sellers including Amazon:https://tinyurl.com/fire-your-hiring-habits
]]>4200falsefullhttps://www.spreaker.com/episode/episode-120-making-reliability-training-entertaining-and-effective--53508068
Michelle Ledet Henley has worked with The Manufacturing Game since 1998 as a developer of new simulations and training material. She has traveled worldwide in her capacity as a facilitator and trainer for The Manufacturing Game and other simulations developed by Ledet Enterprises, Inc. Michelle has been instrumental in developing simulations with a focus on reliability, project management and distribution.

She began her career with KPMG Peat Marwick in San Francisco, CA, and then worked for a real estate management and development firm in the Washington, D.C. area. Before joining The Manufacturing Game®, Michelle formed her own company, Innovative Interfaces, which provides computer programming services around the United States.

Michelle has a bachelors of business administration degree from the University of Texas - Austin in Accounting and Information Services.

Michelle's Contact Information:
mrledet@manufacturinggame.com
http://manufacturinggame.com
linkedin.com/in/michelleledethenley

The following books were recommended on this episode:
Don’t Just Fix It, Improve It
https://a.co/d/gYvMKdI

The Story Telling Code by Dana Norris
https://a.co/d/cCgTWNb]]>https://api.spreaker.com/episode/53508068Tue, 23 May 2023 23:55:01 +0000Mike KonradCan reliability training the both entertaining and effective? The Manufacturing Game's Michelle Ledet Henley has a different approach to traditional training methods. Michelle Ledet Henley has worked with The Manufacturing Game since 1998 as a...
Michelle Ledet Henley has worked with The Manufacturing Game since 1998 as a developer of new simulations and training material. She has traveled worldwide in her capacity as a facilitator and trainer for The Manufacturing Game and other simulations developed by Ledet Enterprises, Inc. Michelle has been instrumental in developing simulations with a focus on reliability, project management and distribution.

She began her career with KPMG Peat Marwick in San Francisco, CA, and then worked for a real estate management and development firm in the Washington, D.C. area. Before joining The Manufacturing Game®, Michelle formed her own company, Innovative Interfaces, which provides computer programming services around the United States.

Michelle has a bachelors of business administration degree from the University of Texas - Austin in Accounting and Information Services.

Michelle's Contact Information:
mrledet@manufacturinggame.com
http://manufacturinggame.com
linkedin.com/in/michelleledethenley

The following books were recommended on this episode:
Don’t Just Fix It, Improve It
https://a.co/d/gYvMKdI

The Story Telling Code by Dana Norris
https://a.co/d/cCgTWNb]]>3565falsefullhttps://www.spreaker.com/episode/episode-119-quantum-mechanics-explained--53466270
My guest today is Dr. James Whitfield. Dr. Whitfield is an associate professor of physics at Dartmouth. He earned his Bachelor's of science and chemistry and mathematics from Morehouse University and his PhD in chemical physics from Harvard University. He was a postdoctoral fellow at Columbia University in New York, Vienna Center for Quantum Science and Technology in Vienna and Gant University and Belgium, and he is currently an Amazon visiting academic and even better than all that, he's my guest today on the Reliability Matters Podcast.]]>https://api.spreaker.com/episode/53466270Tue, 09 May 2023 06:51:30 +0000Mike KonradI first met my guest at the SMTA Pan Pacific Symposium in Hawaii this past January. He was presenting a paper entitled Quantum Technology, A Theoretical Overview of the Possibilities. The more I listened to and watched his presentation, the more I...
My guest today is Dr. James Whitfield. Dr. Whitfield is an associate professor of physics at Dartmouth. He earned his Bachelor's of science and chemistry and mathematics from Morehouse University and his PhD in chemical physics from Harvard University. He was a postdoctoral fellow at Columbia University in New York, Vienna Center for Quantum Science and Technology in Vienna and Gant University and Belgium, and he is currently an Amazon visiting academic and even better than all that, he's my guest today on the Reliability Matters Podcast.]]>3528falsefullhttps://www.spreaker.com/episode/episode-118-making-big-data-useful-with-intraratio-s-ryan-gamble--52821817
To help answer these and other data-related questions, I invited Ryan Gamble, CEO and Founder of Intraratio on this episode. Intraratio Corporation is a company that provides on-premise and cloud hybrid software with platforms to track, manage, control, and automate the manufacture of advanced electronics. Intraratio serves the semiconductor, SMT, space/military, medical device and EV markets. Ryan earned a dual Electrical and Computer Engineering degree and spent many years in the semiconductor industry. He’s responsible for improving product manufacturing and testing of commercial and space/military product lines including multi-core DSP, RF and Silicon Photonics devices. During this period he developed software systems to automate and manage quality and reliability of complex electronics, extending this to hyperscale web based platforms that interconnect factories globally.

His passion is working with all levels, to identify and recommend solutions to business problems, based on a deep technical understanding of operational processes and product complexities.

Ryan's Contact Info:
rgamble@intraratio.com
https://www.intraratio.com]]>https://api.spreaker.com/episode/52821817Tue, 25 Apr 2023 07:05:01 +0000Mike KonradThe subjects of Industry 4.0 and Big Data have been widely discussed on this podcast. What is Industry 4.0? What data is our industry collecting? And, perhaps more importantly, how can we sift through all of that data to make it useful and actionable?...
To help answer these and other data-related questions, I invited Ryan Gamble, CEO and Founder of Intraratio on this episode. Intraratio Corporation is a company that provides on-premise and cloud hybrid software with platforms to track, manage, control, and automate the manufacture of advanced electronics. Intraratio serves the semiconductor, SMT, space/military, medical device and EV markets. Ryan earned a dual Electrical and Computer Engineering degree and spent many years in the semiconductor industry. He’s responsible for improving product manufacturing and testing of commercial and space/military product lines including multi-core DSP, RF and Silicon Photonics devices. During this period he developed software systems to automate and manage quality and reliability of complex electronics, extending this to hyperscale web based platforms that interconnect factories globally.

His passion is working with all levels, to identify and recommend solutions to business problems, based on a deep technical understanding of operational processes and product complexities.

Ryan's Contact Info:
rgamble@intraratio.com
https://www.intraratio.com]]>4803falsefullhttps://www.spreaker.com/episode/episode-117-when-residues-cause-circuit-assemblies-to-fail--52557062
Eric Camden's Contact Information:
ericc@foresiteinc.com
https://www.foresiteinc.com]]>https://api.spreaker.com/episode/52557062Tue, 11 Apr 2023 07:05:01 +0000Mike KonradMy guest, Eric Camden (Lead Investigator with Foresite) and I discuss electrochemical migration (ECM) and other failure modes caused by residues on circuit assemblies. Eric Camden's Contact Information: ericc@foresiteinc.com https://www.foresiteinc.com
Eric Camden's Contact Information:
ericc@foresiteinc.com
https://www.foresiteinc.com]]>1771falsefullhttps://www.spreaker.com/episode/episode-116-supply-chain-musings--52557041
Mark Goodwin's Contact Information:
mark.goodwin@ventec-europe.com
http://www.ventec-group.com]]>https://api.spreaker.com/episode/52557041Tue, 28 Mar 2023 07:05:01 +0000Mike KonradOn this episode, I speak with Mark Goodwin, COO of Ventec Europe, a supplier of copper clad laminates and prepreg bonding materials for the circuit board fabrication industry about supply chain challenges. Mark Goodwin's Contact Information:...
Mark Goodwin's Contact Information:
mark.goodwin@ventec-europe.com
http://www.ventec-group.com]]>1003falsefullhttps://www.spreaker.com/episode/episode-115-making-sense-of-big-data--52556930
We have created a "be careful what you ask for" scenario as we now are capturing data at an unprecedented rate but frequently lack the ability to discern and analyze all of our newly captured data.

My guest today, Luisa Herrmann, Head of Product for Arch Systems, is helping to transform "big data" into useful data. Luisa has 10 years of experience in Product Management and Product Marketing, launching products, building teams, and scaling organizations in the data software space. She was most recently the Head of Product at Cape Privacy, an encrypted machine learning company, and before that she was the Head of Product at expert.ai, an NLP company. She has a degree in Chemical Engineering from the University of Pennsylvania and lives in the Boston area.

Luisa Herrmann may be contacted here:
lherrmann@archsys.io
https://archsys.io/]]>https://api.spreaker.com/episode/52556930Tue, 14 Mar 2023 07:05:01 +0000Mike KonradYou don't have to be in the tech industry you understand importance and value of data. Industries have always collected various sets of data, first manually and, in modern times, automatically. The volume of data has historically been limited to the...
We have created a "be careful what you ask for" scenario as we now are capturing data at an unprecedented rate but frequently lack the ability to discern and analyze all of our newly captured data.

My guest today, Luisa Herrmann, Head of Product for Arch Systems, is helping to transform "big data" into useful data. Luisa has 10 years of experience in Product Management and Product Marketing, launching products, building teams, and scaling organizations in the data software space. She was most recently the Head of Product at Cape Privacy, an encrypted machine learning company, and before that she was the Head of Product at expert.ai, an NLP company. She has a degree in Chemical Engineering from the University of Pennsylvania and lives in the Boston area.

Luisa Herrmann may be contacted here:
lherrmann@archsys.io
https://archsys.io/]]>1434falsefullhttps://www.spreaker.com/episode/episode-114-the-remarkable-return-of-the-post-reflow-cleaning-process--52441855
Today, we’re going to dive into the subject of cleaning circuit assemblies after reflow. For many assemblers, the cleaning process was replaced by the use of no clean flux technology. Time and technology have eroded the concept of allowing all residues to remain on the assembly. Today, residue caused failures are such a concern, that IPC recently and radically changed the way circuit assemblies are considered to be clean.

My guests today are Sal Sparacino and Eric Camden. Sal is Director of Sales at Zestron Americas, located in Manassas Virginia. Zestron is a manufacturer of cleaning chemicals for the electronics industry. Eric is Lead Investigator for Foresite, an analytical laboratory based in Kokomo Indiana. Eric, is the guy you call when things go wrong. Together with my experience as a cleaning equipment manufacturer, we’ll discuss how cleaning contributes to increased reliability, and we’ll review the reasons cleaning has returned as a mainstream assembly process.

Guest Contact Info:
Sal Sparacino
sal.sparacino@zestronusa.com
https://www.zestron.com

Eric Camden
ericc@foresiteinc.com
https://www.foresiteinc.com]]>https://api.spreaker.com/episode/52441855Tue, 21 Feb 2023 08:05:01 +0000Mike KonradOn this show, we’ve discussed many aspects of the Electronics assembly process. We talked about reflow, thermal management, printing, soldering materials, additives, and so much more. What do all these topics have in common? When done correctly, they...
Today, we’re going to dive into the subject of cleaning circuit assemblies after reflow. For many assemblers, the cleaning process was replaced by the use of no clean flux technology. Time and technology have eroded the concept of allowing all residues to remain on the assembly. Today, residue caused failures are such a concern, that IPC recently and radically changed the way circuit assemblies are considered to be clean.

My guests today are Sal Sparacino and Eric Camden. Sal is Director of Sales at Zestron Americas, located in Manassas Virginia. Zestron is a manufacturer of cleaning chemicals for the electronics industry. Eric is Lead Investigator for Foresite, an analytical laboratory based in Kokomo Indiana. Eric, is the guy you call when things go wrong. Together with my experience as a cleaning equipment manufacturer, we’ll discuss how cleaning contributes to increased reliability, and we’ll review the reasons cleaning has returned as a mainstream assembly process.

Guest Contact Info:
Sal Sparacino
sal.sparacino@zestronusa.com
https://www.zestron.com

Eric Camden
ericc@foresiteinc.com
https://www.foresiteinc.com]]>4330falsefullhttps://www.spreaker.com/episode/episode-113-a-conversation-about-counterfeit-component-detection-with-dr-eyal-weiss--52145931
We are all aware of the “oldest profession in the world”. Perhaps the second oldest profession is counterfeiting. Whenever a product is introduced, a counterfeit version soon follows. While the electronics industry has experienced counterfeit components from its inception, recent events such as the pandemic and supply chain shortages have fueled the counterfeit industry.

Statistics by the Semiconductor Industry Association (SIA) reveal that the counterfeiting of electronic parts in the US alone, cost the chip industry more than $7.5 billion in revenue annually. According to new data from the ERAI, a global information board for counterfeiting, reports of counterfeit electronic products are growing. Although it is difficult to put an exact figure on just how many counterfeit products are in circulation, estimates suggest that consumer and industrial businesses lose approximately $250 billion each year due to counterfeit parts.

To talk more about counterfeit components and detection technologies, I invited Dr. Eyal Weiss, Founder and CTO of Cybord to be my guest. Dr. Weiss received his Ph.D. in Electronic and Computer Engineering from BGU (Ben-Gurion University) in Israel
As well as a Masters in Plasma Physics and bachelors cum laude in Mechanical Engineering from the Technion–Israel Institute of Technology.

He worked as a researcher on pulsed plasma at Soreq Research Center (SNRC). He then worked as a technology department manager in the high-tech fiber-optics industry. He was the technology manager at Lynx Photonics and then at Explay, developing state-of-the-art Silicon and optical chips production, packaging, and assembly production lines. He developed a new fiber-pigtailing and packaging technology and built full-scale production lines utilizing this new technology.

He returned to Soreq SNRC and for 15 years served as manager and leading scientist of the R&D Systems Department. He built mass-production lines and assembly lines for new sensors technology and developed their test equipment. He has twice received the prestigious Israel Defense Prize.

In 2018, he founded and became CTO of Cybord, developing electronic component qualification and authentication technologies. He is a member of the Israel Innovation Authority, Euramet, SAE, and IPC committees. He specializes in multidisciplinary technology development and has received significant awards and accolades in the fields of machine learning, plasma physics, optical assemblies, laser technology, and electromagnetics.

Dr. Weiss is an expert in technology development and manufacturing technology and has published over 20 peer-review articles, 4 patents, and a book, and, I’m happy to say, he’s my guest on this episode of the Reliability Matters podcast.

Contact Eyal Weiss:eyal.w@cybord.ai
https://cybord.ai ]]>https://api.spreaker.com/episode/52145931Tue, 07 Feb 2023 08:05:01 +0000Mike KonradEpisode 113: A Conversation about Counterfeit Component Detection with Dr. Eyal Weiss We are all aware of the “oldest profession in the world”. Perhaps the second oldest profession is counterfeiting. Whenever a product is introduced, a counterfeit...
We are all aware of the “oldest profession in the world”. Perhaps the second oldest profession is counterfeiting. Whenever a product is introduced, a counterfeit version soon follows. While the electronics industry has experienced counterfeit components from its inception, recent events such as the pandemic and supply chain shortages have fueled the counterfeit industry.

Statistics by the Semiconductor Industry Association (SIA) reveal that the counterfeiting of electronic parts in the US alone, cost the chip industry more than $7.5 billion in revenue annually. According to new data from the ERAI, a global information board for counterfeiting, reports of counterfeit electronic products are growing. Although it is difficult to put an exact figure on just how many counterfeit products are in circulation, estimates suggest that consumer and industrial businesses lose approximately $250 billion each year due to counterfeit parts.

To talk more about counterfeit components and detection technologies, I invited Dr. Eyal Weiss, Founder and CTO of Cybord to be my guest. Dr. Weiss received his Ph.D. in Electronic and Computer Engineering from BGU (Ben-Gurion University) in Israel
As well as a Masters in Plasma Physics and bachelors cum laude in Mechanical Engineering from the Technion–Israel Institute of Technology.

He worked as a researcher on pulsed plasma at Soreq Research Center (SNRC). He then worked as a technology department manager in the high-tech fiber-optics industry. He was the technology manager at Lynx Photonics and then at Explay, developing state-of-the-art Silicon and optical chips production, packaging, and assembly production lines. He developed a new fiber-pigtailing and packaging technology and built full-scale production lines utilizing this new technology.

He returned to Soreq SNRC and for 15 years served as manager and leading scientist of the R&D Systems Department. He built mass-production lines and assembly lines for new sensors technology and developed their test equipment. He has twice received the prestigious Israel Defense Prize.

In 2018, he founded and became CTO of Cybord, developing electronic component qualification and authentication technologies. He is a member of the Israel Innovation Authority, Euramet, SAE, and IPC committees. He specializes in multidisciplinary technology development and has received significant awards and accolades in the fields of machine learning, plasma physics, optical assemblies, laser technology, and electromagnetics.

Dr. Weiss is an expert in technology development and manufacturing technology and has published over 20 peer-review articles, 4 patents, and a book, and, I’m happy to say, he’s my guest on this episode of the Reliability Matters podcast.

Contact Eyal Weiss:eyal.w@cybord.ai
https://cybord.ai ]]>4501falsefullhttps://www.spreaker.com/episode/special-episode-a-conversation-about-business-challenges-with-sti-electronics-president-david-raby--52610522
The electronics industry moves at the speed of light and any business within the EMS industry must learn to stay ahead of technology and trends. David shares some of his experiences in taking over the family business and some of the challenges his business (and many other businesses) face on a near daily basis.

David Raby's Contact Information:
draby@stiusa.com
https://stiusa.com]]>https://api.spreaker.com/episode/52610522Wed, 01 Feb 2023 20:15:18 +0000Mike KonradDavid Raby is President of Madison Alabama-based STI Electronics, a contract manufacturer for the EMS industry. David worked at the family business since he was a child and eventually took over the family business when his father (and company founder)...
The electronics industry moves at the speed of light and any business within the EMS industry must learn to stay ahead of technology and trends. David shares some of his experiences in taking over the family business and some of the challenges his business (and many other businesses) face on a near daily basis.

David Raby's Contact Information:
draby@stiusa.com
https://stiusa.com]]>1659falsefullhttps://www.spreaker.com/episode/episode-112-a-conversation-about-esd-mitigation-with-esd-expert-christopher-almeras--52052601
Christopher Almeras began his career in process engineering for a small electronics manufacturer in the late 1990s. There he became responsible for the sites ESD compliance verification. His next career move took him to a high-volume manufacturer where he added ESD Coordinator to his process duties. He eventually made the jump into the Military/Aerospace side of electronics manufacturing (with Raytheon) in 2010 where he has remained working in process, capital installations, continuous improvement, and ESD.

In 2009, Christopher completed his ESD Certified Program Manager from the ESDA. He serves as a member on several ESD Association standards committees including S20.20, TR53, Process Assessment, High Reliability, Electrostatic Attraction among others. In 2022 he took over the working group chair for Soldering/Desoldering Hand Tools.

Christopher was elected to the ESD Association Board of Directors and continues to be active with the ESD Symposium each year. In 2018 he presented his technical paper “An ESD Case Study of Defect Analysis in High Speed Electronics Manufacturing” at the symposium.

Christopher earned a BS in Mechanical Engineering from Purdue University and an MS in Industrial Engineering from Oklahoma State University. He is an
ESD Certified Program Manager (ESDA).

Christopher may be contacted here:
lonestaresd@outlook.com
https://www.lonestaresd.com

During this episode, I referenced the following:
Reliability Matters Episode 104: A Conversation about ESD Flooring with Thomas Ricciardelli
https://youtu.be/peyNVuE7Ink

4 Easy Ways to BLOW UP Your Test Gear
Daniel Bogdanoff - Keysight
https://www.youtube.com/watch?v=dDvue5whx0s]]>https://api.spreaker.com/episode/52052601Tue, 24 Jan 2023 08:15:01 +0000Mike KonradElectricity is the life blood for all circuit assemblies. It can also afflict significant damage via electrostatic discharge. My guest, Christopher Almeras of Raytheon reviews the various ESD mitigation strategies as well as some ESD horror stories!...
Christopher Almeras began his career in process engineering for a small electronics manufacturer in the late 1990s. There he became responsible for the sites ESD compliance verification. His next career move took him to a high-volume manufacturer where he added ESD Coordinator to his process duties. He eventually made the jump into the Military/Aerospace side of electronics manufacturing (with Raytheon) in 2010 where he has remained working in process, capital installations, continuous improvement, and ESD.

In 2009, Christopher completed his ESD Certified Program Manager from the ESDA. He serves as a member on several ESD Association standards committees including S20.20, TR53, Process Assessment, High Reliability, Electrostatic Attraction among others. In 2022 he took over the working group chair for Soldering/Desoldering Hand Tools.

Christopher was elected to the ESD Association Board of Directors and continues to be active with the ESD Symposium each year. In 2018 he presented his technical paper “An ESD Case Study of Defect Analysis in High Speed Electronics Manufacturing” at the symposium.

Christopher earned a BS in Mechanical Engineering from Purdue University and an MS in Industrial Engineering from Oklahoma State University. He is an
ESD Certified Program Manager (ESDA).

Christopher may be contacted here:
lonestaresd@outlook.com
https://www.lonestaresd.com

During this episode, I referenced the following:
Reliability Matters Episode 104: A Conversation about ESD Flooring with Thomas Ricciardelli
https://youtu.be/peyNVuE7Ink

4 Easy Ways to BLOW UP Your Test Gear
Daniel Bogdanoff - Keysight
https://www.youtube.com/watch?v=dDvue5whx0s]]>4491falsefullhttps://www.spreaker.com/episode/episode-111-liquid-metal-s-potential-future-in-electronics--51947528
To complicate matters, The metal conductors on the assembly are rigid, and not flexible or malleable. That may change with the adoption of liquid metals. We were all exposed to the concept of liquid metal in the 1991 film Terminator 2. Will science fiction become reality?

My guest today is Dr. Michael Dickey. Michael is currently the Camille and Henry Dreyfus Professor in the Department of Chemical & Biomolecular Engineering at NC State University.

Michael Dickey received a BS in Chemical Engineering from Georgia Institute of Technology and a PhD from the University of Texas. From 2006-2008 he was a post-doctoral fellow in the lab of Professor George Whitesides at Harvard University. Michael completed a sabbatical at Microsoft in 2016. Michael’s research interests include soft matter (liquid metals, gels and polymers) for soft and stretchable devices (electronics, energy harvesters, textiles, and soft robotics), and hopefully, for the sake of humanity, not liquid metal T1000 villains.

Dr. Michael Dickey's Contact Information:
mddickey@ncsu.edu

Link to Michael Dickey's TED-X Talk:
https://www.youtube.com/watch?v=lfUnK_rME8E]]>https://api.spreaker.com/episode/51947528Tue, 10 Jan 2023 08:05:02 +0000Mike KonradHistorically, circuit assemblies are rigid devices. IoT (Internet of Things) has opened up the opportunity to embed electronics into a near limitless array of form factors. Some of these form factors require the electronic assembly to be flexible such...
To complicate matters, The metal conductors on the assembly are rigid, and not flexible or malleable. That may change with the adoption of liquid metals. We were all exposed to the concept of liquid metal in the 1991 film Terminator 2. Will science fiction become reality?

My guest today is Dr. Michael Dickey. Michael is currently the Camille and Henry Dreyfus Professor in the Department of Chemical & Biomolecular Engineering at NC State University.

Michael Dickey received a BS in Chemical Engineering from Georgia Institute of Technology and a PhD from the University of Texas. From 2006-2008 he was a post-doctoral fellow in the lab of Professor George Whitesides at Harvard University. Michael completed a sabbatical at Microsoft in 2016. Michael’s research interests include soft matter (liquid metals, gels and polymers) for soft and stretchable devices (electronics, energy harvesters, textiles, and soft robotics), and hopefully, for the sake of humanity, not liquid metal T1000 villains.

Dr. Michael Dickey's Contact Information:
mddickey@ncsu.edu

Link to Michael Dickey's TED-X Talk:
https://www.youtube.com/watch?v=lfUnK_rME8E]]>4504falsefullhttps://www.spreaker.com/episode/episode-110-a-wrap-up-of-the-reliability-matters-2022-season--52106199
A huge shout-out to my 2022 guests:
Joel Scutchfield
Brian O'Leary
Tony Lentz
Mike Adamson
Greg Papandrew
Kevin Huo
Michelle Ogihara
Marco Sanchez
Colin Harper
Dr. Kunal Shah
Dr. Ron Laskey
Jim Hall
Claire Hotvedt
Tom Watson
Phil Zarrow
Keith Bryant
Dr. David Bernard
David Kruidhof
Robert Boguski
Jen Fijalkowski
Graham Naisbitt
Matt Kelly
David Raby
Ed Stone
Thomas Ricciardelli
Dr. Martin Anselm
Julie Silk
Raiyo Aspandiar
David Greenman
Michael Mchale
Randy Cherry
Dr. Chuck Bauer
David Graham]]>https://api.spreaker.com/episode/52106199Tue, 20 Dec 2022 08:05:01 +0000Mike KonradOn this episode, there are no guests, and no specific topics. I would like to use this opportunity to thank my guests, our syndication partners, and, of course, my audience for making this podcast so successful. We have a full season ahead in 2023 and...
A huge shout-out to my 2022 guests:
Joel Scutchfield
Brian O'Leary
Tony Lentz
Mike Adamson
Greg Papandrew
Kevin Huo
Michelle Ogihara
Marco Sanchez
Colin Harper
Dr. Kunal Shah
Dr. Ron Laskey
Jim Hall
Claire Hotvedt
Tom Watson
Phil Zarrow
Keith Bryant
Dr. David Bernard
David Kruidhof
Robert Boguski
Jen Fijalkowski
Graham Naisbitt
Matt Kelly
David Raby
Ed Stone
Thomas Ricciardelli
Dr. Martin Anselm
Julie Silk
Raiyo Aspandiar
David Greenman
Michael Mchale
Randy Cherry
Dr. Chuck Bauer
David Graham]]>539falsefullhttps://www.spreaker.com/episode/episode-109-a-decade-of-industry-4-0-what-it-was-what-it-wasn-t--51834621
4IR.UK specializes in creating Monitoring, Control and Automation solutions, often based on the MultiPlug Edge Computing Platform, for manufacturing environments. They also provide consultancy and development for other Industry 4.0 platforms.

I was intrigued by a webinar presented by David entitled “A Decade of Industry 4.0 – What it Wasn’t, What it Was", and today, I spoke with David about his thoughts, experiences, and opinions of Industry 4.0.

David's Contact Info:
David Graham
david.graham@4ir.uk
www.4ir.uk]]>https://api.spreaker.com/episode/51834621Tue, 13 Dec 2022 08:05:01 +0000Mike KonradIndustry 4.0, the fourth industrial revolution. Beyond the buzzwords, what does this mean? My guest today is David Graham, Chief Technology Officer of 4IR.UK, a wholly owned subsidiary of Internet of Things focused, British Systems. 4IR.UK...
4IR.UK specializes in creating Monitoring, Control and Automation solutions, often based on the MultiPlug Edge Computing Platform, for manufacturing environments. They also provide consultancy and development for other Industry 4.0 platforms.

I was intrigued by a webinar presented by David entitled “A Decade of Industry 4.0 – What it Wasn’t, What it Was", and today, I spoke with David about his thoughts, experiences, and opinions of Industry 4.0.

David's Contact Info:
David Graham
david.graham@4ir.uk
www.4ir.uk]]>4169falsefullhttps://www.spreaker.com/episode/episode-108-a-preview-of-the-upcoming-smta-pan-pacific-microelectronics-symposium--51678251
PanPac is unique in many ways beginning with its venue. PanPac is held annually at one of the Hawaiian islands. This fact alone makes this symposium stand out. But there are many other factors that make this symposium unique. Let me quote from PanPac’s steering committee:

The Pan Pacific Microelectronics Symposium strives to build bridges and nurture relationships across all boundaries; oceans and cultures, industries and technologies, companies and individuals. Its location in Hawaii always provides the requisite isolation from day to day distractions necessary to support these goals and enhance personal face to face interactions. The Pan Pacific continues its mission of building the vision and future directions for the electronics industry!

PanPac 2023 is scheduled for January 30 - February 2, 2023
At the Sheraton Kauai Resort on the beautiful island of Kauai.

While I love attending technical conferences and symposiums just for the educational opportunity, PanPac there’s just something special about this conference. While all conferences provide an element of networking, I have forged many new relationships, friendships, and collaborative agreements with fellow attendees and speakers. Perhaps it has something to do with being on a tropical island for a few days with like-minded people. To talk more about the upcoming Pan Pacific microelectronics symposium, I invited to colleagues who are instrumental in curating the technical contact for this symposium. Dr. Chuck Bauer, one of the original creators of this symposium and Keith Bryant join me to discuss the conferences technical tracks and
presentations as well as their view on what makes this conference unique.

More Information:
https://smta.org/mpage/panpac/]]>https://api.spreaker.com/episode/51678251Tue, 22 Nov 2022 08:05:02 +0000Mike KonradWelcome back to another episode of the reliability matters podcast. For those who are counting, this is episode number 108. SMTA is well known for producing high-quality relevant technical conferences and symposiums. This includes, among others, the...
PanPac is unique in many ways beginning with its venue. PanPac is held annually at one of the Hawaiian islands. This fact alone makes this symposium stand out. But there are many other factors that make this symposium unique. Let me quote from PanPac’s steering committee:

The Pan Pacific Microelectronics Symposium strives to build bridges and nurture relationships across all boundaries; oceans and cultures, industries and technologies, companies and individuals. Its location in Hawaii always provides the requisite isolation from day to day distractions necessary to support these goals and enhance personal face to face interactions. The Pan Pacific continues its mission of building the vision and future directions for the electronics industry!

PanPac 2023 is scheduled for January 30 - February 2, 2023
At the Sheraton Kauai Resort on the beautiful island of Kauai.

While I love attending technical conferences and symposiums just for the educational opportunity, PanPac there’s just something special about this conference. While all conferences provide an element of networking, I have forged many new relationships, friendships, and collaborative agreements with fellow attendees and speakers. Perhaps it has something to do with being on a tropical island for a few days with like-minded people. To talk more about the upcoming Pan Pacific microelectronics symposium, I invited to colleagues who are instrumental in curating the technical contact for this symposium. Dr. Chuck Bauer, one of the original creators of this symposium and Keith Bryant join me to discuss the conferences technical tracks and
presentations as well as their view on what makes this conference unique.

More Information:
https://smta.org/mpage/panpac/]]>2922falsefullhttps://www.spreaker.com/episode/episode-107-ipc-validation-services-the-trusted-supplier-program--51251216
Intellectual property security, cyber security, national security, are all hot topics today. No one wants their hard-earned intellectual property stolen. This is most true within The US military establishment. There are, at present, numerous policies, procedures, and regulations designed to protect various parts of our supply chain from unscrupulous people and companies.

Today, companies are concerned about “controlled unclassified information” (CUI) and “controlled technical information” (CTI). That brings us to IPC-1791. What is IPC-1791? My guest today, IPC’s Randy Cherry will explain.

Randy is Director of Validation Services at IPC. Validation Services is a series of certification programs that qualify products and processes to the IPC industry standards.

Once companies have completed their certification they are listed as an IPC Trusted Supplier on the IPC Validation Services website.

Randy has over 30 years experience in Engineering with Printed Circuit Board and Backplane fabs, High-Speed Pressfit Backplane Connectors, and SMT (Surface Mount Technology) Assembly practices. He is a certified SMT Process Engineer and an IPC Auditor, and, he's my guest today on this episode.

Randy's Contact Info:
Randy Cherry | Director, Validation Services
IPC
3000 Lakeside Drive, Suite 105 N,
Bannockburn, IL 60015
Office: +1 847-597-2806
Mobile: +1 630-470-4721
randycherry@ipc.org
www.ipc.org
www.ipc.org/validation]]>https://api.spreaker.com/episode/51251216Tue, 08 Nov 2022 08:05:02 +0000Mike KonradLike most manufacturers, the electronic manufacturing industry relies on countless suppliers to fulfill its manufacturing needs. I'm quite certain there is no one within the EMS space who fabricates their own boards using materials produced in house,...
Intellectual property security, cyber security, national security, are all hot topics today. No one wants their hard-earned intellectual property stolen. This is most true within The US military establishment. There are, at present, numerous policies, procedures, and regulations designed to protect various parts of our supply chain from unscrupulous people and companies.

Today, companies are concerned about “controlled unclassified information” (CUI) and “controlled technical information” (CTI). That brings us to IPC-1791. What is IPC-1791? My guest today, IPC’s Randy Cherry will explain.

Randy is Director of Validation Services at IPC. Validation Services is a series of certification programs that qualify products and processes to the IPC industry standards.

Once companies have completed their certification they are listed as an IPC Trusted Supplier on the IPC Validation Services website.

Randy has over 30 years experience in Engineering with Printed Circuit Board and Backplane fabs, High-Speed Pressfit Backplane Connectors, and SMT (Surface Mount Technology) Assembly practices. He is a certified SMT Process Engineer and an IPC Auditor, and, he's my guest today on this episode.

Randy's Contact Info:
Randy Cherry | Director, Validation Services
IPC
3000 Lakeside Drive, Suite 105 N,
Bannockburn, IL 60015
Office: +1 847-597-2806
Mobile: +1 630-470-4721
randycherry@ipc.org
www.ipc.org
www.ipc.org/validation]]>3291falsefullhttps://www.spreaker.com/episode/episode-106-a-conversation-about-production-automation--51657736
My guest today is Michael Mchale, CEO of Production Systems Automation, otherwise known as PSA. Michael graduated from Drexel University with a BS degree in mechanical engineering.

Just to put our upcoming conversation into context, it's helpful to know that PSA is a privately owned engineering and custom manufacturing firm founded in 1985, with three locations in Pennsylvania. They are experienced as a turnkey systems integrator, providing solutions for capital projects including, but not limited to; flexible robotic solutions, custom automated machinery, drives and controls & custom PLC projects. They also offer a line of standard products developed for industry specific customers.

They are a robotic systems integrator at heart, representing leading global robotic OEM’s. I say all this not to endorse or promote a particular company but rather put my guest’s comments into context. I am pleased to welcome Michael McHale to our show.

Michael's Contact Info:
Michael McHale
mmchale@psasystems.com
https://www.psasystems.com/]]>https://api.spreaker.com/episode/51657736Tue, 25 Oct 2022 07:05:01 +0000Mike KonradIt's been said, on this show, that one key factor to international competitiveness is automation. While labor rates vary widely across the world, automation helps to level the field. My guest today is Michael Mchale, CEO of Production Systems...
My guest today is Michael Mchale, CEO of Production Systems Automation, otherwise known as PSA. Michael graduated from Drexel University with a BS degree in mechanical engineering.

Just to put our upcoming conversation into context, it's helpful to know that PSA is a privately owned engineering and custom manufacturing firm founded in 1985, with three locations in Pennsylvania. They are experienced as a turnkey systems integrator, providing solutions for capital projects including, but not limited to; flexible robotic solutions, custom automated machinery, drives and controls & custom PLC projects. They also offer a line of standard products developed for industry specific customers.

They are a robotic systems integrator at heart, representing leading global robotic OEM’s. I say all this not to endorse or promote a particular company but rather put my guest’s comments into context. I am pleased to welcome Michael McHale to our show.

Michael's Contact Info:
Michael McHale
mmchale@psasystems.com
https://www.psasystems.com/]]>3182falsefullhttps://www.spreaker.com/episode/episode-105-conformal-coating-material-selection-best-practices--51251401
Episode 105: Conformal Coating Material Selection Best Practices

Today, we’re diving into conformal coating best practices. With the explosion of IOT, the electrification of vehicles, and the miniaturization of circuit assemblies and associated components, many of which are operating in harsh environments, the need for conformal coating has never been greater.

Coating your assemblies? Where does one start? What material should one choose? Should it be applied in-house or through a contract-coating house? What are the best practices in materials selection, application, inspection, and thickness? So many questions!

To answer these and other questions, I invited a conformal coating expert to speak with me and hopefully shed some light on this subject.

My guest today is David Greenman.

David began his career in the conformal coating business working at Concoat, first distributing Humiseal products and eventually manufacturing them under license for Europe, the Middle East, India and Africa. After 25 years of distributing, then manufacturing Humiseal products under license, Chase Corp, which owns Humiseal purchased Concoat where David serves as Director of Humiseal UK, Europe, and India where he is responsible for Corporate Responsibility as well as supporting HumiSeal sales and technical teams.

Earlier in David’s career, he qualified as a Radio, TV/Electronics Engineer and became a member of The Society of Radio and Electronics Technicians that was eventually absorbed into The Institution of Engineering and Technology, of which he is still a member.]]>https://api.spreaker.com/episode/51251401Wed, 12 Oct 2022 04:47:54 +0000Mike KonradA new episode of the Reliability Matters Podcast is now available. Episode 105: Conformal Coating Material Selection Best Practices Today, we’re diving into conformal coating best practices. With the explosion of IOT, the electrification of...
Episode 105: Conformal Coating Material Selection Best Practices

Today, we’re diving into conformal coating best practices. With the explosion of IOT, the electrification of vehicles, and the miniaturization of circuit assemblies and associated components, many of which are operating in harsh environments, the need for conformal coating has never been greater.

Coating your assemblies? Where does one start? What material should one choose? Should it be applied in-house or through a contract-coating house? What are the best practices in materials selection, application, inspection, and thickness? So many questions!

To answer these and other questions, I invited a conformal coating expert to speak with me and hopefully shed some light on this subject.

My guest today is David Greenman.

David began his career in the conformal coating business working at Concoat, first distributing Humiseal products and eventually manufacturing them under license for Europe, the Middle East, India and Africa. After 25 years of distributing, then manufacturing Humiseal products under license, Chase Corp, which owns Humiseal purchased Concoat where David serves as Director of Humiseal UK, Europe, and India where he is responsible for Corporate Responsibility as well as supporting HumiSeal sales and technical teams.

Earlier in David’s career, he qualified as a Radio, TV/Electronics Engineer and became a member of The Society of Radio and Electronics Technicians that was eventually absorbed into The Institution of Engineering and Technology, of which he is still a member.]]>4067falsefullhttps://www.spreaker.com/episode/special-episode-a-sneak-peak-at-the-smtai-technical-conference-with-the-technical-committee--51422174
Surface Mount Technology International
Conference: October 31st- November 3rd
Exposition: November 2nd-3rd
Minneapolis, Minnesota, USA
*Co-located with MD&M Minneapolis
For more detailed information on SMTAI, visit:
https://smta.org/mpage/smtai/]]>https://api.spreaker.com/episode/51422174Thu, 29 Sep 2022 23:02:54 +0000Mike KonradSurface Mount Technology International 2022 is quickly approaching. My guests today are SMTA President Dr. Martin Anselm, a Professor at Rochester Institute of Technology (RIT) and Technical Committee members Julie Silk of Keysight Technologies and...
Surface Mount Technology International
Conference: October 31st- November 3rd
Exposition: November 2nd-3rd
Minneapolis, Minnesota, USA
*Co-located with MD&M Minneapolis
For more detailed information on SMTAI, visit:
https://smta.org/mpage/smtai/]]>2476falsefullhttps://www.spreaker.com/episode/episode-104-a-conversation-about-esd-flooring-with-thomas-ricciardelli--50796687 
One such thing is the need for ESD control. There always was and continues to be the challenge of protecting components from the dangers of static electricity. My guest today is Thomas Ricciardelli, Founder and CEO of SelecTech, a manufacturer of ESD flooring for the electronics assembly industry.

Tom is also the Chairman of the Flooring Committee of the EOS/ESD Association. Tom earned a Masters in Chemical Engineering from MIT and an MBA from the MIT Slone School of Management and today, he’s my guest on the podcast.

Contact Info:
Thomas Ricciardelli
Founder and CEO
SelecTech
tricca@selectech.com
https://selectech.com/]]>https://api.spreaker.com/episode/50796687Tue, 20 Sep 2022 18:35:35 +0000Mike KonradModern electronics assembly has seen so many changes over the years. In today’s era of IOT, the electrification of vehicles, the explosion in the use of bottom terminated components, the increasing implementation of electronics into harsh environments... 
One such thing is the need for ESD control. There always was and continues to be the challenge of protecting components from the dangers of static electricity. My guest today is Thomas Ricciardelli, Founder and CEO of SelecTech, a manufacturer of ESD flooring for the electronics assembly industry.

Tom is also the Chairman of the Flooring Committee of the EOS/ESD Association. Tom earned a Masters in Chemical Engineering from MIT and an MBA from the MIT Slone School of Management and today, he’s my guest on the podcast.

Contact Info:
Thomas Ricciardelli
Founder and CEO
SelecTech
tricca@selectech.com
https://selectech.com/]]>3432esd,esd-flooring,staticfalsefullhttps://www.spreaker.com/episode/episode-103-smt-assembly-equipment-for-low-volume-applications--50831622
Let’s face it, most assemblers can’t justify a multi-million-dollar production line for low volume production. One solution may be to outsource the production to a contract manufacturer but there are specific circumstances which may prevent that. In today’s episode, we’ll review some of the equipment options for low-volume SMT production and we’ll see if the barrier to entry for in-house assembly is lower than one might think. My guest today is Ed Stone.

Ed is a sales manager at Manncorp, a provider of SMT assembly equipment for the EMS industry. Manncorp was founded 55 years ago back in 1967. Just imagine how much our industry has changed over the past 55 years! I’d love to say Ed has been there from the beginning, but I think the company is a little bit older than Ed.

Ed Stone's Contact Info:
estone@manncorp.com
www.manncorp.com]]>https://api.spreaker.com/episode/50831622Tue, 13 Sep 2022 07:05:01 +0000Mike KonradToday, we're going to talk about low-volume electronic assembly. We all know who the “big players” are when it comes to solder paste printers, pick and place machines, reflow ovens and other assembly equipment. But what choices does one have if they...
Let’s face it, most assemblers can’t justify a multi-million-dollar production line for low volume production. One solution may be to outsource the production to a contract manufacturer but there are specific circumstances which may prevent that. In today’s episode, we’ll review some of the equipment options for low-volume SMT production and we’ll see if the barrier to entry for in-house assembly is lower than one might think. My guest today is Ed Stone.

Ed is a sales manager at Manncorp, a provider of SMT assembly equipment for the EMS industry. Manncorp was founded 55 years ago back in 1967. Just imagine how much our industry has changed over the past 55 years! I’d love to say Ed has been there from the beginning, but I think the company is a little bit older than Ed.

Ed Stone's Contact Info:
estone@manncorp.com
www.manncorp.com]]>3309falsefullhttps://www.spreaker.com/episode/episode-102-contract-manufacturer-selection-process-best-practices--50664103
Contract manufacturers come in all shapes, sizes and capabilities.

Should I seek out a Tier 1 manufacturer? How about Tier 2, 3, 4? What does tier stand for anyway?

should I have my assemblies built overseas or in-country? What about issues such as ITAR? Who will be providing the components? What if I need more than just boards assembled such as design, testing and box build?

To answer these and so many more questions I've invited my friend and colleague David Raby to be my guest.

David is the president of STI electronics, founded in 1982 by David's father the late Jim Raby. Those of you who have been around the electronics industry for some time will know Jim Raby for his work with the US Navy in establishing military standards for electronics manufacturing and the development of the NASA and Department of Defense Soldering Schools. Over the past 40 years, STI Electronics has expanded its focus from consulting and technical seminars to providing training, laboratory analysis, advanced research and development, microelectronics assembly, prototyping, and small to medium volume PCB contract assembly for the electronics industry.

David graduated from Auburn University with a bachelors degree in Aviation Management.

David Raby's Contact Info:
draby@stiusa.com
www.stiusa.com

The Concept to Creation Podcast episode featuring David Raby:
https://www.youtube.com/watch?v=szJ06lnmXb4&t=6s]]>https://api.spreaker.com/episode/50664103Tue, 23 Aug 2022 07:15:02 +0000Mike KonradToday, we're going to talk about contract manufacturing. Do you have a circuit assembly that needs to be built? Don’t have the equipment in-house or enough bandwidth or specialized expertise to build it? You may be best served by utilizing the...
Contract manufacturers come in all shapes, sizes and capabilities.

Should I seek out a Tier 1 manufacturer? How about Tier 2, 3, 4? What does tier stand for anyway?

should I have my assemblies built overseas or in-country? What about issues such as ITAR? Who will be providing the components? What if I need more than just boards assembled such as design, testing and box build?

To answer these and so many more questions I've invited my friend and colleague David Raby to be my guest.

David is the president of STI electronics, founded in 1982 by David's father the late Jim Raby. Those of you who have been around the electronics industry for some time will know Jim Raby for his work with the US Navy in establishing military standards for electronics manufacturing and the development of the NASA and Department of Defense Soldering Schools. Over the past 40 years, STI Electronics has expanded its focus from consulting and technical seminars to providing training, laboratory analysis, advanced research and development, microelectronics assembly, prototyping, and small to medium volume PCB contract assembly for the electronics industry.

David graduated from Auburn University with a bachelors degree in Aviation Management.

David Raby's Contact Info:
draby@stiusa.com
www.stiusa.com

The Concept to Creation Podcast episode featuring David Raby:
https://www.youtube.com/watch?v=szJ06lnmXb4&t=6s]]>4300falsefullhttps://www.spreaker.com/episode/episode-101-forging-the-future-of-us-manufacturing-with-ipc-s-matt-kelly--50831667
My guest today is Matt Kelly, Chief Technologist at IPC, one of our leading industry trade organizations. IPC recently published a report on the chip shortage and, perhaps most importantly, came up with a list of 28 recommendations our industry can consider to remedy this issue. As I stated, Matt Kelly is Chief Technologist at IPC and is focused on driving next generation technology advancements and supply chain transformation across the electronics industry. He works within the association’s executive leadership team to identify and develop new strategic initiatives, meeting member and industry needs. He delivers influential thought leadership, research, and advocacy to industry and governments. He leads IPC’s Chief Technology Council to continually drive the electronics industry forward. His focus areas include Industry 4.0 – Factory of the Future digitization, modernization, adoption, and implementation; IPC expansion into new advanced packaging technologies including IC-substrates and OSAT manufacturing; and next generation electronic systems design methods.

When I first met Matt he was with IBM. Matt comes to IPC following a 15-year career at IBM Corporation, holding several senior technology and engineering leadership positions within IBM Systems Division. His technical contributions include 25 patents, 85 publications, and numerous industry awards.

Matt is a licensed Professional Engineer with a degree in Chemical Engineering from McMaster University and holds an MBA in Strategic Management from Sir Wilfrid Laurier University.

Download the referenced article from IPC: AN ANALYSIS OF THE NORTH AMERICAN SEMICONDUCTOR AND ADVANCED PACKAGING ECOSYSTEM An IPC Summary Report — Rebuilding U.S. Capabilities for the 21st Century Download Link:
https://emails.ipc.org/links/IPCadvpack-ecosystem-report-final.pdf

More information on the upcoming IPC Advanced Packaging Symposium: Building the IC-Substrate and Package Assembly Ecosystem
https://www.ipc.org/event/ipc-advanced-packaging-symposium-building-ic-substrate-and-package-assembly-ecosystem]]>https://api.spreaker.com/episode/50831667Tue, 09 Aug 2022 07:05:02 +0000Mike KonradIt seems today, the entire world is experiencing supply chain challenges in nearly all product categories. In the electronic assembly industry, the focus has been within the semiconductor market, especially in North America. Why is this? How did the...
My guest today is Matt Kelly, Chief Technologist at IPC, one of our leading industry trade organizations. IPC recently published a report on the chip shortage and, perhaps most importantly, came up with a list of 28 recommendations our industry can consider to remedy this issue. As I stated, Matt Kelly is Chief Technologist at IPC and is focused on driving next generation technology advancements and supply chain transformation across the electronics industry. He works within the association’s executive leadership team to identify and develop new strategic initiatives, meeting member and industry needs. He delivers influential thought leadership, research, and advocacy to industry and governments. He leads IPC’s Chief Technology Council to continually drive the electronics industry forward. His focus areas include Industry 4.0 – Factory of the Future digitization, modernization, adoption, and implementation; IPC expansion into new advanced packaging technologies including IC-substrates and OSAT manufacturing; and next generation electronic systems design methods.

When I first met Matt he was with IBM. Matt comes to IPC following a 15-year career at IBM Corporation, holding several senior technology and engineering leadership positions within IBM Systems Division. His technical contributions include 25 patents, 85 publications, and numerous industry awards.

Matt is a licensed Professional Engineer with a degree in Chemical Engineering from McMaster University and holds an MBA in Strategic Management from Sir Wilfrid Laurier University.

Download the referenced article from IPC: AN ANALYSIS OF THE NORTH AMERICAN SEMICONDUCTOR AND ADVANCED PACKAGING ECOSYSTEM An IPC Summary Report — Rebuilding U.S. Capabilities for the 21st Century Download Link:
https://emails.ipc.org/links/IPCadvpack-ecosystem-report-final.pdf

More information on the upcoming IPC Advanced Packaging Symposium: Building the IC-Substrate and Package Assembly Ecosystem
https://www.ipc.org/event/ipc-advanced-packaging-symposium-building-ic-substrate-and-package-assembly-ecosystem]]>3577falsefullhttps://www.spreaker.com/episode/episode-100-a-100th-episode-special-recorded-live--50722716This is the 100th episode of the Reliability Matters podcast! Hear clips from past episodes and messages from past guests on their views about reliability.

A special thanks to the 117 guests I have had the privilege to learn from. Also, thank you to my listeners and viewers of this podcast. I sincerely appreciate all of you. As we pass more than 20,000 episode downloads, I feel grateful to host a show that provides so much valuable information to our industry.

Here is a list of my guests (subject matter experts in their fields) that had been on this show:
Jen Fijalkowski - Keith Bryant - Dr. David Bernard - David Kruidhof - Robert Boguski - Phil Zarrow - Jim Hall - Dr. Ron Lasky- Dr. Kunal Shah - Marco Sanchez - Colin Harper - Jesper Lykke - Greg Papandrew - Kevin Huo - Mike Adamson - Tony Lentz - Brian O'Leary - Joel Scutchfield - Bob Doetzer - Christopher Frederickson- Miles Moreau - Paul Salerno - Stan Rak - Bev Christian - Matt Kelly - Cheryl Tulkoff - Greg Caswell - Dave Trail - Dr. Martin Anselm - Tanya Martin - Greg Vance - Dr. Raiyo Aspandiar - James Kovacevic - Trevor Galbraith - Phil Stoten - Eric Miscoll - Mike Buetow - Patrick Stimpert - Chris Denney - Tim Jensen - Mark Waterman - David Leventhal - Joan Carrol-Kennedy - Murray Percival Jr. - Todd Wittmer - Amit Dror - Melissa Hough - Norman Mier - Annaka Balch - Nadia Clement - Raaga Kannan - Tim O'Neill - Fred Dimock - Dock Brown - François Monette -Tara Dunn - Dave Hillman - Graham Naisbitt - Dr. Eric Fossum - Prakash Gango - Kalyan Nukala - Dr. Martin Anselm - Michael Ford - Dr. Sean Clancy - Dr. Bill Cardoso - David Alexander - Matthew Chalkley - Dr. Jennie Hwang - Phil Zarrow - Bob Willis - Ray Prasad - Dr. Chris Jackson - Dr. Mike Stull - Keith Bryant - Greg Papandrew - Mark Hughes - Greg Ziraldo - Dr. John Mitchell - Jim Hall - Dr. Darren Williams - Barbara Kanegsberg - Dr. Ed Kanegsberg - Judy Warner - Greg Smith - Tony Lentz - David Heller - Eric Camden - Brook Sandy - Alun Morgan - Kay Parker - Mark Levin - Jon Rodin - Robert Boguski - Elizabeth Kidd - Manuel Schöllig- Phil Kinner - Paul Mullen - Mike Logan - Yash Sutariya - Brian D'Amico - Fred Schenkelberg - MB Allen - Michelle Ogihara - Sherry Stepp - Dr. Mike Bixenman - Doug Pauls - Dr. Craig Hillman - Sal Sparacino - Dr. Terry Price - Ravi Parthasarathy - Umut Tosun - Wendy Casker - Paco Solis]]>https://api.spreaker.com/episode/50722716Wed, 27 Jul 2022 04:13:01 +0000Mike KonradEpisode 100: A 100th Episode Special (Recorded Live) This is the 100th episode of the Reliability Matters podcast! Hear clips from past episodes and messages from past guests on their views about reliability. A special thanks to the 117 guests I...This is the 100th episode of the Reliability Matters podcast! Hear clips from past episodes and messages from past guests on their views about reliability.

A special thanks to the 117 guests I have had the privilege to learn from. Also, thank you to my listeners and viewers of this podcast. I sincerely appreciate all of you. As we pass more than 20,000 episode downloads, I feel grateful to host a show that provides so much valuable information to our industry.

Here is a list of my guests (subject matter experts in their fields) that had been on this show:
Jen Fijalkowski - Keith Bryant - Dr. David Bernard - David Kruidhof - Robert Boguski - Phil Zarrow - Jim Hall - Dr. Ron Lasky- Dr. Kunal Shah - Marco Sanchez - Colin Harper - Jesper Lykke - Greg Papandrew - Kevin Huo - Mike Adamson - Tony Lentz - Brian O'Leary - Joel Scutchfield - Bob Doetzer - Christopher Frederickson- Miles Moreau - Paul Salerno - Stan Rak - Bev Christian - Matt Kelly - Cheryl Tulkoff - Greg Caswell - Dave Trail - Dr. Martin Anselm - Tanya Martin - Greg Vance - Dr. Raiyo Aspandiar - James Kovacevic - Trevor Galbraith - Phil Stoten - Eric Miscoll - Mike Buetow - Patrick Stimpert - Chris Denney - Tim Jensen - Mark Waterman - David Leventhal - Joan Carrol-Kennedy - Murray Percival Jr. - Todd Wittmer - Amit Dror - Melissa Hough - Norman Mier - Annaka Balch - Nadia Clement - Raaga Kannan - Tim O'Neill - Fred Dimock - Dock Brown - François Monette -Tara Dunn - Dave Hillman - Graham Naisbitt - Dr. Eric Fossum - Prakash Gango - Kalyan Nukala - Dr. Martin Anselm - Michael Ford - Dr. Sean Clancy - Dr. Bill Cardoso - David Alexander - Matthew Chalkley - Dr. Jennie Hwang - Phil Zarrow - Bob Willis - Ray Prasad - Dr. Chris Jackson - Dr. Mike Stull - Keith Bryant - Greg Papandrew - Mark Hughes - Greg Ziraldo - Dr. John Mitchell - Jim Hall - Dr. Darren Williams - Barbara Kanegsberg - Dr. Ed Kanegsberg - Judy Warner - Greg Smith - Tony Lentz - David Heller - Eric Camden - Brook Sandy - Alun Morgan - Kay Parker - Mark Levin - Jon Rodin - Robert Boguski - Elizabeth Kidd - Manuel Schöllig- Phil Kinner - Paul Mullen - Mike Logan - Yash Sutariya - Brian D'Amico - Fred Schenkelberg - MB Allen - Michelle Ogihara - Sherry Stepp - Dr. Mike Bixenman - Doug Pauls - Dr. Craig Hillman - Sal Sparacino - Dr. Terry Price - Ravi Parthasarathy - Umut Tosun - Wendy Casker - Paco Solis]]>4443falsefullhttps://www.spreaker.com/episode/episode-99-a-conversation-about-the-ipc-cleanliness-standard-how-to-comply-with-graham-naisbitt--50426948
This new process of obtaining objective evidence has been met with a considerable degree of confusion. To help clear up the confusion, I invited Graham Naisbitt to be my guest. Graham is an IEC 1906 Lord Kelvin Award Winner, IEC TC91 WG2, 3 and 10 Maintenance Leader of 4 Standards.
Graham is Vice-Chair of the IPC 5-30 Cleaning and Coating Sub-Committee which oversees 15 IPC Standards Development Committees and recipient of 14 IPC Standards Awards. Graham is also a British Standards Institution EPL-501 Member.

Graham is a specialist in Surface Insulation Resistance Testing, Ionic Contamination Control, Solderability, Conformal Coating materials and application systems, Cleaning, Inspection and Test.

Graham's Webinar:
"Predicting Reliability in Electronics" with experts Graham Naisbitt
and Chris Hunt
https://iconnect007.com/index.php?cID=854

Graham's Book:
"The Printed Circuit Assembler's Guide to Process Validation"
https://iconnect007.com/my-i-connect007/books/process-validation/

Graham's Contact Info:
graham.naisbitt@gen3systems.com

Be part of our Reliability Matters 100th episode. You can watch it here on this channel on YouTube:
https://www.youtube.com/watch?v=fcnA_7G-GRA

Or, watch on LinkedIn using the following link:
https://www.linkedin.com/video/event/urn:li:ugcPost:6916632834543681536/]]>https://api.spreaker.com/episode/50426948Tue, 12 Jul 2022 07:05:02 +0000Mike KonradToday, we're going to talk about cleanliness testing of post-reflowed circuit assemblies. In late 2018, IPC shocked the electronic assembly community by introducing an amendment to section 8 of the J-STD-001G. This amendment radically changed the way...
This new process of obtaining objective evidence has been met with a considerable degree of confusion. To help clear up the confusion, I invited Graham Naisbitt to be my guest. Graham is an IEC 1906 Lord Kelvin Award Winner, IEC TC91 WG2, 3 and 10 Maintenance Leader of 4 Standards.
Graham is Vice-Chair of the IPC 5-30 Cleaning and Coating Sub-Committee which oversees 15 IPC Standards Development Committees and recipient of 14 IPC Standards Awards. Graham is also a British Standards Institution EPL-501 Member.

Graham is a specialist in Surface Insulation Resistance Testing, Ionic Contamination Control, Solderability, Conformal Coating materials and application systems, Cleaning, Inspection and Test.

Graham's Webinar:
"Predicting Reliability in Electronics" with experts Graham Naisbitt
and Chris Hunt
https://iconnect007.com/index.php?cID=854

Graham's Book:
"The Printed Circuit Assembler's Guide to Process Validation"
https://iconnect007.com/my-i-connect007/books/process-validation/

Graham's Contact Info:
graham.naisbitt@gen3systems.com

Be part of our Reliability Matters 100th episode. You can watch it here on this channel on YouTube:
https://www.youtube.com/watch?v=fcnA_7G-GRA

Or, watch on LinkedIn using the following link:
https://www.linkedin.com/video/event/urn:li:ugcPost:6916632834543681536/]]>3845falsefullhttps://www.spreaker.com/episode/episode-98-a-conversation-with-aim-solder-s-jen-fijalkowski-about-advances-in-solder-pastes--50301625
Jen also produces a video blog titled “Line Down” where she discusses common questions about solder paste best practices and how to avoid solder paste induced line-down situations.

I spoke with Jen about solder paste best practices as well as some of the latest advances in solder pastes such as low temperature, low voiding, and high reliability solder pastes.

Jen Fijalkowski may be contacted here:
jfijalkowski@aimsolder.com
https://aimsolder.com

Technical Article:
https://tinyurl.com/3xt2cejf

Line Down Video Series:
https://www.facebook.com/AIMSolderMaterials/videos/?ref=page_internal]]>https://api.spreaker.com/episode/50301625Tue, 28 Jun 2022 07:15:02 +0000Mike KonradJen Fijalkowski works for Aim Solder. Jen obtained her B.S. from the University of Rhode Island in Chemical Engineering and is a certified Lean Six Sigma Green Belt. Prior to her role as a Technical Marketing Engineer, she interned as a SMT Process...
Jen also produces a video blog titled “Line Down” where she discusses common questions about solder paste best practices and how to avoid solder paste induced line-down situations.

I spoke with Jen about solder paste best practices as well as some of the latest advances in solder pastes such as low temperature, low voiding, and high reliability solder pastes.

Jen Fijalkowski may be contacted here:
jfijalkowski@aimsolder.com
https://aimsolder.com

Technical Article:
https://tinyurl.com/3xt2cejf

Line Down Video Series:
https://www.facebook.com/AIMSolderMaterials/videos/?ref=page_internal]]>2907falsefullhttps://www.spreaker.com/episode/episode-97-best-practices-for-purchasing-x-ray-equipment--49961358
There are numerous manufacturers of X ray equipment each with multiple models with varying capabilities. Which type of X ray equipment is right for your application? What are the price ranges? What are the specific capabilities? What questions should I ask when speaking with manufacturers of X ray equipment? How do I define my needs?

These and other questions will are answered by our expert panel.

Our expert panel includes:
Keith Bryant of Keith Bryant Consultancy. Keith has more than 30 years in the electronics industry and has worked for and with X ray equipment manufacturers.
Keith may be contacted here:
keith@smta.org

Dr. David Bernard of David Bernard Consultancy. Dr. Bernard has more than 20 years of experience in the X ray industry and has worked for and with X ray equipment manufacturers.
Dr. Bernard may be contacted here:
dbc@bernard.abel.co.uk

David Kruidhof is the Sales Manager for Creative Electron, a manufacturer of X ray equipment.
David may be contacted here:
dkruidhof@creativeelectron.com

Robert Boguski is the President of Datest, an analytical laboratory specializing in failure analysis. Robert is a user of X-ray equipment.
Robert may be contact here:
rboguski@datest.com]]>https://api.spreaker.com/episode/49961358Mon, 13 Jun 2022 23:12:30 +0000Mike KonradIn this episode I speak with four experts about best practices for purchasing X ray equipment. There are numerous manufacturers of X ray equipment each with multiple models with varying capabilities. Which type of X ray equipment is right for your...
There are numerous manufacturers of X ray equipment each with multiple models with varying capabilities. Which type of X ray equipment is right for your application? What are the price ranges? What are the specific capabilities? What questions should I ask when speaking with manufacturers of X ray equipment? How do I define my needs?

These and other questions will are answered by our expert panel.

Our expert panel includes:
Keith Bryant of Keith Bryant Consultancy. Keith has more than 30 years in the electronics industry and has worked for and with X ray equipment manufacturers.
Keith may be contacted here:
keith@smta.org

Dr. David Bernard of David Bernard Consultancy. Dr. Bernard has more than 20 years of experience in the X ray industry and has worked for and with X ray equipment manufacturers.
Dr. Bernard may be contacted here:
dbc@bernard.abel.co.uk

David Kruidhof is the Sales Manager for Creative Electron, a manufacturer of X ray equipment.
David may be contacted here:
dkruidhof@creativeelectron.com

Robert Boguski is the President of Datest, an analytical laboratory specializing in failure analysis. Robert is a user of X-ray equipment.
Robert may be contact here:
rboguski@datest.com]]>4366x-rayfalsefullhttps://www.spreaker.com/episode/episode-96-a-conversation-with-industry-gurus-phil-zarrow-af-jim-hall-about-their-new-book--49731983
A couple of episodes ago, I talked to Dr. and Professor Ron Lasky about a couple of books he wrote. He also recommended a book he didn't write. That book is titled Troubleshooting Electronic Assembly: Wisdom from the BoardTalk Crypt by industry gurus Phil Zarrow and Jim Hall available on Amazon (both were prior guests on this show). Well today, we’ll have a conversation with Phil and Jim about their book.

If you’ve been in the electronic assembly industry for some time, there’s little doubt that you haven’t heard of Phil Zarrow and Jim Hall. Phil has been involved with PCB fabrication and assembly for more than 35 years. Phil is the President and Principal Consultant of ITM Consulting.

Jim Hall has been involved in the electronic assembly industry for the past 26 years. He’s a principal consultant and resident Lean Six Sigma Master Black Belt with ITM Consulting. He’s also an instructor in the Lean Six Sigma programs offered at Dartmouth College. Together with Dr. Ron Lasky, Phil and Jim designed the SMTA’s SMT Processes Certification Course.

Phil and Jim host the popular audio series “Board Talk” on Circuit-Insight, available here:
https://www.circuitinsight.com/channels/board_talk.html

Here is a link to Phil and Jim's "Lessons Learned from the Trenches of SMT Assembly and a Decade of Board Talk” technical course:
https://tinyurl.com/board-talk

Here is a link to Phil and Jim's book:
https://tinyurl.com/board-talk-book

Contact Phil and Jim:
Phil Zarrow
phil_zarrow@itmconsulting.com

Jim Hall
jim_hall@itmconsulting.com

ITM Consulting
https://itmconsulting.com]]>https://api.spreaker.com/episode/49731983Tue, 24 May 2022 07:05:01 +0000Mike KonradEpisode 96: A Conversation with Industry Gurus Phil Zarrow and Jim Hall about their New Book A couple of episodes ago, I talked to Dr. and Professor Ron Lasky about a couple of books he wrote. He also recommended a book he didn't write. That book...
A couple of episodes ago, I talked to Dr. and Professor Ron Lasky about a couple of books he wrote. He also recommended a book he didn't write. That book is titled Troubleshooting Electronic Assembly: Wisdom from the BoardTalk Crypt by industry gurus Phil Zarrow and Jim Hall available on Amazon (both were prior guests on this show). Well today, we’ll have a conversation with Phil and Jim about their book.

If you’ve been in the electronic assembly industry for some time, there’s little doubt that you haven’t heard of Phil Zarrow and Jim Hall. Phil has been involved with PCB fabrication and assembly for more than 35 years. Phil is the President and Principal Consultant of ITM Consulting.

Jim Hall has been involved in the electronic assembly industry for the past 26 years. He’s a principal consultant and resident Lean Six Sigma Master Black Belt with ITM Consulting. He’s also an instructor in the Lean Six Sigma programs offered at Dartmouth College. Together with Dr. Ron Lasky, Phil and Jim designed the SMTA’s SMT Processes Certification Course.

Phil and Jim host the popular audio series “Board Talk” on Circuit-Insight, available here:
https://www.circuitinsight.com/channels/board_talk.html

Here is a link to Phil and Jim's "Lessons Learned from the Trenches of SMT Assembly and a Decade of Board Talk” technical course:
https://tinyurl.com/board-talk

Here is a link to Phil and Jim's book:
https://tinyurl.com/board-talk-book

Contact Phil and Jim:
Phil Zarrow
phil_zarrow@itmconsulting.com

Jim Hall
jim_hall@itmconsulting.com

ITM Consulting
https://itmconsulting.com]]>3810falsefullhttps://www.spreaker.com/episode/episode-95-a-conversation-with-smta-smt-certification-course-authors-dr-ron-lasky-and-jim-hall--49437867
SMTA offers two certification courses:

• SMT Processes
• Lean Six Sigma Green Belt

Each SMTA Certification program is a three-day offering consisting of a 1.5-day workshop on topics in SMT Processes or Lean Six Sigma Green Belt. The program concludes on days two and three with an open and closed book examination (SMT Processes) and open book examination (Lean Six Sigma Green Belt.)

This is not an entry-level program. Basic algebra will be used in the workshop and examination. This challenging examination requires both written answers and calculations with the intent to enable the attendee to establish competitive credentials as "Certified" by the SMTA in SMT Processes or Lean Six Sigma Green Belt.

More information on the SMTA certification courses is available here:
https://smta.org/page/certification]]>https://api.spreaker.com/episode/49437867Mon, 09 May 2022 18:55:37 +0000Mike KonradI spoke with Dr. Ron Lasky and Jim Hall, authors of the SMTA SMT Certification Courses (along with Phil Zarrow) about the content of these courses. I also spoke with two course students, Claire Hotvedt of Indium Corporation and Tom Watson of Kimball...
SMTA offers two certification courses:

• SMT Processes
• Lean Six Sigma Green Belt

Each SMTA Certification program is a three-day offering consisting of a 1.5-day workshop on topics in SMT Processes or Lean Six Sigma Green Belt. The program concludes on days two and three with an open and closed book examination (SMT Processes) and open book examination (Lean Six Sigma Green Belt.)

This is not an entry-level program. Basic algebra will be used in the workshop and examination. This challenging examination requires both written answers and calculations with the intent to enable the attendee to establish competitive credentials as "Certified" by the SMTA in SMT Processes or Lean Six Sigma Green Belt.

More information on the SMTA certification courses is available here:
https://smta.org/page/certification]]>2835falsefullhttps://www.spreaker.com/episode/episode-94-a-conversation-with-author-dr-ron-lasky-about-his-many-books--49220308
Dr. Ron Lasky is a Senior Technologist at Indium Corporation, as well as a Professor of Engineering at Dartmouth College, where I have twice had the privilege of speaking on the Dartmouth campus to his students. If you're like some people who view the next generation of young adults skeptically and pessimistically, I can assure you your view would quickly change after spending time with his students. Dr. Lasky has more than 30 years of experience in electronics and optoelectronics packaging at IBM, Universal Instruments, and Cookson Electronics. Additionally, he has served as an adjunct professor at several colleges, teaching more than 20 different courses on topics ranging from electronics packaging, materials science, physics, mechanical engineering and science, and religion.

Dr. Lasky holds numerous patent disclosures and is the developer of several SMT processing software products relating to cost estimating, line balancing, and process optimization, all subjects of paramount importance in today's hyper-competitive environment. He is the co-creator of engineering certification exams that set standards in the electronics assembly industry worldwide. Dr. Lasky was awarded the Surface Mount Technology Association’s (SMTA) Technical Distinction Award in 2021 for his "significant and continuing technical contributions to the SMTA." He was also awarded SMTA's Founder’s Award in 2003.

Dr. Lasky holds four degrees, including a Ph.D. from Cornell University in materials science, and is a licensed professional engineer.

He has authored six books, and contributed to nine more, on science, electronics, and optoelectronics, and has authored numerous technical papers and today, I'm going to talk with Ron about some of those books.

Here's how to get Dr. Ron's books:
Handbook of Electronic Assembly and A Guide to SMTA Certification
https://smta.org/store/viewproduct.aspx?id=16304955

The Printed Circuit Assembler's Guide to Solder Defects
http://iconnect007.com/index.php?cID=852

Troubleshooting Electronic Assembly: Wisdom from the BoardTalk Crypt
https://www.amazon.com/Troubleshooting-Electronic-Assembly-Wisdom-BoardTalk/dp/1732283680

Patty and the Professor
https://www.mikekonrad.com/patty-and-the-professor

Dr. Ron's Contact Information:
ronald.c.lasky@dartmouth.edu]]>https://api.spreaker.com/episode/49220308Tue, 26 Apr 2022 07:05:02 +0000Mike KonradDr. Ron Lasky talks about the many books he has authored on SMT processes and production efficiencies. Dr. Ron Lasky is a Senior Technologist at Indium Corporation, as well as a Professor of Engineering at Dartmouth College, where I have twice had...
Dr. Ron Lasky is a Senior Technologist at Indium Corporation, as well as a Professor of Engineering at Dartmouth College, where I have twice had the privilege of speaking on the Dartmouth campus to his students. If you're like some people who view the next generation of young adults skeptically and pessimistically, I can assure you your view would quickly change after spending time with his students. Dr. Lasky has more than 30 years of experience in electronics and optoelectronics packaging at IBM, Universal Instruments, and Cookson Electronics. Additionally, he has served as an adjunct professor at several colleges, teaching more than 20 different courses on topics ranging from electronics packaging, materials science, physics, mechanical engineering and science, and religion.

Dr. Lasky holds numerous patent disclosures and is the developer of several SMT processing software products relating to cost estimating, line balancing, and process optimization, all subjects of paramount importance in today's hyper-competitive environment. He is the co-creator of engineering certification exams that set standards in the electronics assembly industry worldwide. Dr. Lasky was awarded the Surface Mount Technology Association’s (SMTA) Technical Distinction Award in 2021 for his "significant and continuing technical contributions to the SMTA." He was also awarded SMTA's Founder’s Award in 2003.

Dr. Lasky holds four degrees, including a Ph.D. from Cornell University in materials science, and is a licensed professional engineer.

He has authored six books, and contributed to nine more, on science, electronics, and optoelectronics, and has authored numerous technical papers and today, I'm going to talk with Ron about some of those books.

Here's how to get Dr. Ron's books:
Handbook of Electronic Assembly and A Guide to SMTA Certification
https://smta.org/store/viewproduct.aspx?id=16304955

The Printed Circuit Assembler's Guide to Solder Defects
http://iconnect007.com/index.php?cID=852

Troubleshooting Electronic Assembly: Wisdom from the BoardTalk Crypt
https://www.amazon.com/Troubleshooting-Electronic-Assembly-Wisdom-BoardTalk/dp/1732283680

Patty and the Professor
https://www.mikekonrad.com/patty-and-the-professor

Dr. Ron's Contact Information:
ronald.c.lasky@dartmouth.edu]]>4856falsefullhttps://www.spreaker.com/episode/episode-93-a-conversation-with-dr-kunal-shah-about-ni-less-enig-the-improvements-in-reliability--49074747
Dr. Shah explains the advantages of surface finishes utilizing the thinnest thickness of gold as well as Ni-Less ENIG surface finishes.

Lilotree:
2904 266th Ave NE,
Building B,
Redmond, WA, 98053
https://www.lilotree.com
contact.us@lilotree.com
Phone:
+1-425-780-2732]]>https://api.spreaker.com/episode/49074747Tue, 12 Apr 2022 07:05:02 +0000Mike KonradDr. Kunal Shah is the President and Chief Scientist at Lilotree, a manufacturer of novel surface finishes for circuit boards. Dr. Shah explains the advantages of surface finishes utilizing the thinnest thickness of gold as well as Ni-Less ENIG...
Dr. Shah explains the advantages of surface finishes utilizing the thinnest thickness of gold as well as Ni-Less ENIG surface finishes.

Lilotree:
2904 266th Ave NE,
Building B,
Redmond, WA, 98053
https://www.lilotree.com
contact.us@lilotree.com
Phone:
+1-425-780-2732]]>4165falsefullhttps://www.spreaker.com/episode/episode-92-conversations-from-ipc-apex-expo-reflow-thermal-control-automated-device-programming--48474692
Today's episode features conversations with two guests:
Marco Sanchez from SMT North America talks about thermal control of reflow ovens.
marco.sanchez@smtna.com

Colin Harper of BPM talks about automatic device programming.
colin_harper@bpmmicro.com]]>https://api.spreaker.com/episode/48474692Tue, 22 Mar 2022 07:05:02 +0000Mike KonradThank you to my friend and colleague Trevor Galbraith of Global SMT for allowing me to broadcast from his studio at the IPC APEX Expo in San Diego. Today's episode features conversations with two guests: Marco Sanchez from SMT North America talks...
Today's episode features conversations with two guests:
Marco Sanchez from SMT North America talks about thermal control of reflow ovens.
marco.sanchez@smtna.com

Colin Harper of BPM talks about automatic device programming.
colin_harper@bpmmicro.com]]>1578falsefullhttps://www.spreaker.com/episode/episode-91-conversations-from-ipc-apex-expo-inspection-systems-contract-assembly-and-pirates--48474149
Today's episode features conversations with four guests:
Jesper Lykke from Viscom talks about inspection systems.
jesper.lykke@viscomusa.com

Greg Papandrew from Direct PCB talks about PCB buying and his new book "PCB Basics for Buyers"
greg@boardbuying.com

Kevin Huo from EM Solutions talks about fast-turn contract assembly.
kevinh@emsolutionstech.com

And, our very own pirate, Michelle Ogihara from Saika USA talks about the advantages of joining trade associations.
michelle@seikausa.com]]>https://api.spreaker.com/episode/48474149Tue, 08 Mar 2022 08:05:02 +0000Mike KonradThank you to my friend and colleague Trevor Galbraith of Global SMT for allowing me to broadcast from his studio at the IPC APEX Expo in San Diego. Today's episode features conversations with four guests: Jesper Lykke from Viscom talks about...
Today's episode features conversations with four guests:
Jesper Lykke from Viscom talks about inspection systems.
jesper.lykke@viscomusa.com

Greg Papandrew from Direct PCB talks about PCB buying and his new book "PCB Basics for Buyers"
greg@boardbuying.com

Kevin Huo from EM Solutions talks about fast-turn contract assembly.
kevinh@emsolutionstech.com

And, our very own pirate, Michelle Ogihara from Saika USA talks about the advantages of joining trade associations.
michelle@seikausa.com]]>2456falsefullhttps://www.spreaker.com/episode/episode-90-a-conversation-with-component-storage-expert-mike-adamson--48838797
My guest today is Mike Adamson, Product Manager for Inovaxe Corporation, a provider of material handling products and services for the electronic assembly industry. In today's hyper-competitive electronic assembly industry, efficiency and optimization are key to maintaining competitiveness.

Mike received a BS in physics from the University of Wisconsin La Crosse as well as a BS in Electrical Engineering from the University of Minnesota Twin Cities. In addition, Mike also earned an MBA in Marketing from Lynn University.

Mike Adamson may be reached here:
michael.adamson@inovaxe.com
https://inovaxe.com]]>https://api.spreaker.com/episode/48838797Wed, 23 Feb 2022 05:07:16 +0000Mike KonradWhile it may seem like an untimely topic given the current supply chain shortages, storage systems for electronic components are an important part of the electronic assembly industry. While we are still in the midst of a supply chain crisis, sooner or...
My guest today is Mike Adamson, Product Manager for Inovaxe Corporation, a provider of material handling products and services for the electronic assembly industry. In today's hyper-competitive electronic assembly industry, efficiency and optimization are key to maintaining competitiveness.

Mike received a BS in physics from the University of Wisconsin La Crosse as well as a BS in Electrical Engineering from the University of Minnesota Twin Cities. In addition, Mike also earned an MBA in Marketing from Lynn University.

Mike Adamson may be reached here:
michael.adamson@inovaxe.com
https://inovaxe.com]]>2833falsefullhttps://www.spreaker.com/episode/episode-89-a-conversation-about-tombstoning-mitigation-with-tony-lentz--47913009
Tony Lentz has worked in the electronics industry since 1994. He entered the industry as a process engineer at a circuit board manufacturer and worked there for 5 years. Since 1999, Tony has worked for FCT Companies as a chemical laboratory manager, production facility manager, and most recently a field application engineer. Since 2013, Tony has focused on field application and R&D for FCT Assembly solder and stencil products.

Tony has extensive experience in research and development, quality control, and technical service with materials used to manufacture and assemble printed circuit boards. Tony has published and presented many papers at industry events. Tony is a speaker of distinction with SMTA, and participates in IPC J-STD-004 and J-STD-005 standards development task groups.

Tony holds B.S. and M.B.S degree in Chemistry. Tony was my guess way back in episode 32 (56 episodes ago) where he talked about stencil design and void reduction.

Tony produced a DOE on the subject of tombstoning. View his presentation here:
https://fctsolder.com

Tony may be reached here:
tlentz@fctassembly.com
https://fctsolder.com]]>https://api.spreaker.com/episode/47913009Tue, 08 Feb 2022 08:05:02 +0000Mike KonradTombstoning is a reflow issue causing components to stand up, creating opens. FCT Solder's Tony Lentz discusses the causes and mitigation techniques to illuminate tombstoning. Tony Lentz has worked in the electronics industry since 1994. He...
Tony Lentz has worked in the electronics industry since 1994. He entered the industry as a process engineer at a circuit board manufacturer and worked there for 5 years. Since 1999, Tony has worked for FCT Companies as a chemical laboratory manager, production facility manager, and most recently a field application engineer. Since 2013, Tony has focused on field application and R&D for FCT Assembly solder and stencil products.

Tony has extensive experience in research and development, quality control, and technical service with materials used to manufacture and assemble printed circuit boards. Tony has published and presented many papers at industry events. Tony is a speaker of distinction with SMTA, and participates in IPC J-STD-004 and J-STD-005 standards development task groups.

Tony holds B.S. and M.B.S degree in Chemistry. Tony was my guess way back in episode 32 (56 episodes ago) where he talked about stencil design and void reduction.

Tony produced a DOE on the subject of tombstoning. View his presentation here:
https://fctsolder.com

Tony may be reached here:
tlentz@fctassembly.com
https://fctsolder.com]]>3093reliability,solderpaste,tombstoningfalsefullhttps://www.spreaker.com/episode/episode-88-a-conversation-about-electric-vehicles-with-indium-s-brian-o-leary--47990261
Brian and I discuss the future of the automobile industry and what's required for the electronics industry and the world.

Brian may be reached here:
Brian O'Leary
Global Accounts Manager, Global Head e-Mobility & Infrastructure
Indium
Email: boleary@indium.com
Website: https://www.indium.com]]>https://api.spreaker.com/episode/47990261Tue, 25 Jan 2022 08:05:03 +0000Mike KonradOne of my favorite subjects is the electrification of automobiles, not just electric cars, which are with us now, but completely autonomous vehicles. When I was a kid in the 1960's, we were promised flying cars by the year 2000. While that goal was...
Brian and I discuss the future of the automobile industry and what's required for the electronics industry and the world.

Brian may be reached here:
Brian O'Leary
Global Accounts Manager, Global Head e-Mobility & Infrastructure
Indium
Email: boleary@indium.com
Website: https://www.indium.com]]>3926falsefullhttps://www.spreaker.com/episode/episode-87-a-conversation-with-spi-and-aoi-inspection-expert-joel-scutchfield--47551140
Joel guest graduated from Purdue University with a BS in engineering and industrial management.

Joel began his career with Koy Young as the Americas Sales Manager, a position he held from Dec 2014 – Jan 2019. In January of 2019, he was promoted to Director of Sales for the Americas where he served in that capacity until October of 2021 when he was promoted to General Manager of SMT Business Operations and Director of Sales for the Americas.

During our conversation, we discuss the benefits of solder paste inspection as well as automated optical inspection and how implementation of these technologies can provide higher degrees of assembly optimization, efficiency, and reliability.

Joel Scutchfield may be reached here:
joel.scutchfield@kohyoung.com
https://kohyoungamerica.com]]>https://api.spreaker.com/episode/47551140Mon, 10 Jan 2022 08:00:02 +0000Mike KonradMy guest today is Joel Scutchfield. He’s with Koh Young and has 35 years in the Printed Circuit Board Assembly Industry, beginning on the manufacturing side in 1986, first with Texas Instruments, and then later with United Technologies Corporation. In...
Joel guest graduated from Purdue University with a BS in engineering and industrial management.

Joel began his career with Koy Young as the Americas Sales Manager, a position he held from Dec 2014 – Jan 2019. In January of 2019, he was promoted to Director of Sales for the Americas where he served in that capacity until October of 2021 when he was promoted to General Manager of SMT Business Operations and Director of Sales for the Americas.

During our conversation, we discuss the benefits of solder paste inspection as well as automated optical inspection and how implementation of these technologies can provide higher degrees of assembly optimization, efficiency, and reliability.

Joel Scutchfield may be reached here:
joel.scutchfield@kohyoung.com
https://kohyoungamerica.com]]>3823falsefullhttps://www.spreaker.com/episode/episode-86-a-conversation-with-ipc-training-expert-bob-doetzer--47176569
Bob Doetzer, President of Circuit Technology Training, Inc (or CTTI for short). CTTI offers training in all IPC assembly specifications as well as CTI, Weller, ESD, lean six sigma, SMT Boot Camp and custom courses tailored to their customers’ requirements. In addition to ongoing process and IPC support after training, they offer PCB assembly and process engineering support for Air Vac, Juki, Weller, YesTech, and Heller, among others.

They have 6 state of the art, dedicated training centers:
– Costa Rica
– Melbourne, Florida
– Baltimore, Maryland
– Raleigh, North Carolina
– Manassas, Virginia
– Rock Hill, South Carolina

Bob may be reached here:
Bob Doetzer
President
Circuit Technology Training Inc.
Phone: (844) 900-2884
bob@circuittechnology.com]]>https://api.spreaker.com/episode/47176569Tue, 28 Dec 2021 08:15:02 +0000Mike KonradToday's episode is all about training. With more young people entering the EMS industry, the need for training is higher than ever before. In this episode we'll talk with IPC training expert Bob Doetzer about the benefits of training. Both training to...
Bob Doetzer, President of Circuit Technology Training, Inc (or CTTI for short). CTTI offers training in all IPC assembly specifications as well as CTI, Weller, ESD, lean six sigma, SMT Boot Camp and custom courses tailored to their customers’ requirements. In addition to ongoing process and IPC support after training, they offer PCB assembly and process engineering support for Air Vac, Juki, Weller, YesTech, and Heller, among others.

They have 6 state of the art, dedicated training centers:
– Costa Rica
– Melbourne, Florida
– Baltimore, Maryland
– Raleigh, North Carolina
– Manassas, Virginia
– Rock Hill, South Carolina

Bob may be reached here:
Bob Doetzer
President
Circuit Technology Training Inc.
Phone: (844) 900-2884
bob@circuittechnology.com]]>4126falsefullhttps://www.spreaker.com/episode/episode-85-2021-reliability-matters-episode-wrap-up--47898964
Bob Doetzer – IPC Training and certification
Christopher Frederickson – Solder Paste Inspection
Miles Moreau _Thermal Profiling
Paul Salerno – Solder Paste
Matt Kelly – IPC Technical Conference
Dr. Stan Rak
Dr. Bev Christian
Cheryl Tulkoff and Greg Caswell - Their new book: "DESIGN FOR EXCELLENCE IN ELECTRONICS MANUFACTURING"
Dave Trail – Industry 4.0
Tanya Martin, Greg Vance, Dr. Rayio Aspandiar, and Richard Coyle – SMTAI Technical Conference
James Kovacevic - Maintenance Reliability Training
Mike Buetow , Trevor Galbraith, and Phil Stoten - Meet the Press
Patrick Stimpert – Lean Manufacturing and the Toyota Manufacturing Principal
Chris Denney and Melissa Hough - Contract Manufacturing
Tim Jensen – Solder Pastes
Mark Waterman – Thermal Profiling
David Leventhal, Joan Carrol-Kennedy, and Murray Percival Jr. - Being a Manufacturers Rep During COVID
Amit Dror - 3D Printing of Complex Circuit Boards
Norman Mier - Rework and Repair of Circuit Assemblies
Dr. and Professor Ron Lasky - a profile of three of his college students:
Annaka Balch
Raaga Kannan
Nadia Clement
Tim O'Neill and Fred Dimoc – Solder Voiding Mitigation Strategies and Vacuum Reflow
Dock Brown - Reliability
François Monette - Connectivity, Data Management, Material and Process Control, Traceability, and Analytics
Sal Sparacino – Cleaning Chemicals
Elizabeth Kidd - Testing for Conformal Coat Adhesion
Tara Dunn - Fex Circuits and Additive Electronics
Dave Hillman - Causes and Possible Remedies for Solder Voiding
Dr. Eric Fossum - Inventor of the CMOS Image Sensor (who kicked off the 2021 season).

I am extremely grateful for all of the listeners and subscribers of the reliability matters podcast. Obviously, without you, we would just be broadcasting into a huge void. Thank you for your support, comments and episode suggestions, and dedication to this podcast. We live at the moment in very strange times. many of us have been in an extended period of lockdown unable to attend technical conferences. I hope this podcast and it's content have helped to fill the educational void caused by this global pandemic.

I would also like to think Mike Buetow of circuits assembly magazine for syndicating this show on his PCBchat.com podcast. I would also like to thank Fred Schenkelberg at Ascendo Reliability for syndicating this show on reliability.tv.

In January of 2021, we introduced an additional platform for this podcast. In addition to our traditional audio podcasts, we launched the reliability matters YouTube channel. Now, you can listen to this podcast in your car or on the treadmill, or watch it on your laptop, phone, or tablet. Don't miss an episode. Subscribe to the audio podcasts on apple podcast, Google podcasts, Spotify, IHeartRadio, or wherever you get your podcasts. You can also watch this podcast on the reliability matters YouTube channel. If you missed any of the episodes from the 2020 or 2021 season, they are available on your favorite podcast app or on our YouTube channel

I wish all of you the happiest of holidays and a safe, prosperous, and healthy new year. I'll see you again in January for the premier off the 2022 season of the reliability matters podcast.]]>https://api.spreaker.com/episode/47898964Tue, 21 Dec 2021 00:41:35 +0000Mike KonradWelcome to this special edition of the reliability matters podcast. unlike other episodes, this episode has no guests. At the time of this recording, we have 85 published episodes with more than 16,000 downloads. The reliability matters podcast began...
Bob Doetzer – IPC Training and certification
Christopher Frederickson – Solder Paste Inspection
Miles Moreau _Thermal Profiling
Paul Salerno – Solder Paste
Matt Kelly – IPC Technical Conference
Dr. Stan Rak
Dr. Bev Christian
Cheryl Tulkoff and Greg Caswell - Their new book: "DESIGN FOR EXCELLENCE IN ELECTRONICS MANUFACTURING"
Dave Trail – Industry 4.0
Tanya Martin, Greg Vance, Dr. Rayio Aspandiar, and Richard Coyle – SMTAI Technical Conference
James Kovacevic - Maintenance Reliability Training
Mike Buetow , Trevor Galbraith, and Phil Stoten - Meet the Press
Patrick Stimpert – Lean Manufacturing and the Toyota Manufacturing Principal
Chris Denney and Melissa Hough - Contract Manufacturing
Tim Jensen – Solder Pastes
Mark Waterman – Thermal Profiling
David Leventhal, Joan Carrol-Kennedy, and Murray Percival Jr. - Being a Manufacturers Rep During COVID
Amit Dror - 3D Printing of Complex Circuit Boards
Norman Mier - Rework and Repair of Circuit Assemblies
Dr. and Professor Ron Lasky - a profile of three of his college students:
Annaka Balch
Raaga Kannan
Nadia Clement
Tim O'Neill and Fred Dimoc – Solder Voiding Mitigation Strategies and Vacuum Reflow
Dock Brown - Reliability
François Monette - Connectivity, Data Management, Material and Process Control, Traceability, and Analytics
Sal Sparacino – Cleaning Chemicals
Elizabeth Kidd - Testing for Conformal Coat Adhesion
Tara Dunn - Fex Circuits and Additive Electronics
Dave Hillman - Causes and Possible Remedies for Solder Voiding
Dr. Eric Fossum - Inventor of the CMOS Image Sensor (who kicked off the 2021 season).

I am extremely grateful for all of the listeners and subscribers of the reliability matters podcast. Obviously, without you, we would just be broadcasting into a huge void. Thank you for your support, comments and episode suggestions, and dedication to this podcast. We live at the moment in very strange times. many of us have been in an extended period of lockdown unable to attend technical conferences. I hope this podcast and it's content have helped to fill the educational void caused by this global pandemic.

I would also like to think Mike Buetow of circuits assembly magazine for syndicating this show on his PCBchat.com podcast. I would also like to thank Fred Schenkelberg at Ascendo Reliability for syndicating this show on reliability.tv.

In January of 2021, we introduced an additional platform for this podcast. In addition to our traditional audio podcasts, we launched the reliability matters YouTube channel. Now, you can listen to this podcast in your car or on the treadmill, or watch it on your laptop, phone, or tablet. Don't miss an episode. Subscribe to the audio podcasts on apple podcast, Google podcasts, Spotify, IHeartRadio, or wherever you get your podcasts. You can also watch this podcast on the reliability...]]>359falsefullhttps://www.spreaker.com/episode/episode-84-a-conversation-about-solder-paste-inspection-with-christopher-frederickson--46526452
Today, we’ll be discussing Fit for Use solder paste inspection. As I’ve repeated several times on this show, it is said most reliability problems begin at the printer. Our industry utilizes a lot of materials in order to produce a circuit assembly. If the materials, specifically the solder paste is out of spec, that can effect reliability. Unfortunately, in most cases, one can not simply open a jar of solder paste and easily determine visually if the solder paste their applying to the stencil is fit for use, or if it has gone bad, or is out of spec.

My guest today will discuss what solder paste fit for use means, and how we can provide methods for determining its fit for use right on the production floor. My guest also, on a completely unrelated topic, but maybe even more interesting, has experience in wearable electronics in temporary tattoos. You subject that’s the first question I’m going to ask him about!

Contact Christopher:

Christopher Frederickson
Chief Technology Officer
Insituware LLC
Email: chris@insituware.com
Web: insituware.com]]>https://api.spreaker.com/episode/46526452Tue, 14 Dec 2021 05:20:53 +0000Mike KonradEpisode 83: A Conversation about Solder Paste Inspection with Christopher Frederickson Today, we’ll be discussing Fit for Use solder paste inspection. As I’ve repeated several times on this show, it is said most reliability problems begin at the...
Today, we’ll be discussing Fit for Use solder paste inspection. As I’ve repeated several times on this show, it is said most reliability problems begin at the printer. Our industry utilizes a lot of materials in order to produce a circuit assembly. If the materials, specifically the solder paste is out of spec, that can effect reliability. Unfortunately, in most cases, one can not simply open a jar of solder paste and easily determine visually if the solder paste their applying to the stencil is fit for use, or if it has gone bad, or is out of spec.

My guest today will discuss what solder paste fit for use means, and how we can provide methods for determining its fit for use right on the production floor. My guest also, on a completely unrelated topic, but maybe even more interesting, has experience in wearable electronics in temporary tattoos. You subject that’s the first question I’m going to ask him about!

Contact Christopher:

Christopher Frederickson
Chief Technology Officer
Insituware LLC
Email: chris@insituware.com
Web: insituware.com]]>3303falsefullhttps://www.spreaker.com/episode/episode-83-a-conversation-with-thermal-management-expert-miles-moreau--47448389
We’ve discussed how to profile a board on this show. Today, we’re going to talk about profiling an oven and a wave soldering machine, and how, when done correctly, may reduce the number of times one has to attach thermocouples to a circuit board and run it through an oven or wave soldering machine.

Miles' Contact Information:
Miles Moreau
mmoreau@kicmail.com
https://kicthermal.com]]>https://api.spreaker.com/episode/47448389Tue, 23 Nov 2021 05:30:35 +0000Mike KonradMiles Moreau is KIC’s General Manager, has been with KIC for nearly three decades. He draws his deep and rich expertise from managing multiple business units across four continents spanning operations, field service, and sales and marketing channels....
We’ve discussed how to profile a board on this show. Today, we’re going to talk about profiling an oven and a wave soldering machine, and how, when done correctly, may reduce the number of times one has to attach thermocouples to a circuit board and run it through an oven or wave soldering machine.

Miles' Contact Information:
Miles Moreau
mmoreau@kicmail.com
https://kicthermal.com]]>2643falsefullhttps://www.spreaker.com/episode/episode-82-a-conversation-with-solder-paste-expert-paul-salerno--46454884
Paul and I discuss soldering materials including "high reliability" solder paste, low and ultra-low solder pastes, and design-for-use solder paste selection processes.

Paul may be reached here:
Paul Salerno
Portfolio Manager, SMT
Assembly Solutions
Paul.Salerno@MacDermidAlpha.com]]>https://api.spreaker.com/episode/46454884Tue, 09 Nov 2021 08:05:16 +0000Mike KonradMy guest today is Paul Salerno. Paul holds an MBA with specialization in finance and marketing from Rutgers Graduate School of Business. He is the Global Portfolio Manager at MacDermid Alpha Electronic Solutions with expertise in product lifecycle...
Paul and I discuss soldering materials including "high reliability" solder paste, low and ultra-low solder pastes, and design-for-use solder paste selection processes.

Paul may be reached here:
Paul Salerno
Portfolio Manager, SMT
Assembly Solutions
Paul.Salerno@MacDermidAlpha.com]]>2794falsefullhttps://www.spreaker.com/episode/episode-81-ipc-apex-expo-2022-technical-program--47337614
We discuss the following topics:
• IPC's "Factory of the Future Pavilion"
• IPC's 3-Hour Professional Development Courses (31 courses!)
• IPC's Technical Program (4 technology tracks each with 29 technical presentations.
• IPC's Poster Sessions

IPC APEX Expo 2022 takes place January 22-27 in San Diego, CA.
More information is available here:
IPC APEX Expo 2022
https://www.ipcapexexpo.org/

Professional Development Course information is available here:
https://tinyurl.com/uzwwe49b

Technical Conference info is available here:
https://tinyurl.com/2bpcxpzp]]>https://api.spreaker.com/episode/47337614Fri, 05 Nov 2021 20:45:18 +0000Mike KonradOn this episode, I spoke with IPC's Chief Technologist Matt Kelly and IPC Technical Program Co-Chairs Stan Rak (SF Rak Company) and Bev Christian (HDP User Group) about the upcoming IPC APEX Expo 2022 live technical conference. We discuss the...
We discuss the following topics:
• IPC's "Factory of the Future Pavilion"
• IPC's 3-Hour Professional Development Courses (31 courses!)
• IPC's Technical Program (4 technology tracks each with 29 technical presentations.
• IPC's Poster Sessions

IPC APEX Expo 2022 takes place January 22-27 in San Diego, CA.
More information is available here:
IPC APEX Expo 2022
https://www.ipcapexexpo.org/

Professional Development Course information is available here:
https://tinyurl.com/uzwwe49b

Technical Conference info is available here:
https://tinyurl.com/2bpcxpzp]]>3025falsefullhttps://www.spreaker.com/episode/episode-80-cheryl-tulkoff-greg-caswell-s-book-design-for-excellence-in-electronics-manufacturing--46122505
Cheryl and Greg are giving away a free copy of their new book (a $130 value)! Listen or watch this episode to learn how to win their informative book.

Book details:
DESIGN FOR EXCELLENCE IN ELECTRONICS MANUFACTURING
An authoritative guide to optimizing design for manufacturability and reliability from a team of experts Design for Excellence in Electronics Manufacturing is a comprehensive, state-of-the-art book that covers design and reliability of electronics. The authors—noted experts on the topic—explain how using the DfX concepts of design for reliability, design for manufacturability, design for environment, design for testability, and more, reduce research and development costs and decrease time to market and allow companies to confidently issue warranty coverage.

By employing the concepts outlined in Design for Excellence in Electronics Manufacturing, engineers and managers can increase customer satisfaction, market share, and long-term profits. In addition, the authors describe the best practices regarding product design and show how the practices can be adapted for different manufacturing processes, suppliers, use environments, and reliability expectations. This important book contains a comprehensive review of the design and reliability of electronics covers a range of topics: establishing a reliability program, design for the use environment, design for manufacturability, and more. Includes technical information on electronic packaging, discrete components, and assembly processes shows how aspects of electronics can fail under different environmental stresses.

Written for reliability engineers, electronics engineers, design engineers, component engineers, and others, Design for Excellence in Electronics Manufacturing is a comprehensive book that reveals how to get product design right the first time.]]>https://api.spreaker.com/episode/46122505Tue, 26 Oct 2021 07:05:17 +0000Mike KonradMy guests Cheryl Tulkoff (She/Her) and Greg Caswell discuss their new book "Design for Excellence in Electronics Manufacturing" (published by Wiley and available on Amazon, Barnes & Noble, and Wiley). Cheryl and Greg are giving away a free copy of...
Cheryl and Greg are giving away a free copy of their new book (a $130 value)! Listen or watch this episode to learn how to win their informative book.

Book details:
DESIGN FOR EXCELLENCE IN ELECTRONICS MANUFACTURING
An authoritative guide to optimizing design for manufacturability and reliability from a team of experts Design for Excellence in Electronics Manufacturing is a comprehensive, state-of-the-art book that covers design and reliability of electronics. The authors—noted experts on the topic—explain how using the DfX concepts of design for reliability, design for manufacturability, design for environment, design for testability, and more, reduce research and development costs and decrease time to market and allow companies to confidently issue warranty coverage.

By employing the concepts outlined in Design for Excellence in Electronics Manufacturing, engineers and managers can increase customer satisfaction, market share, and long-term profits. In addition, the authors describe the best practices regarding product design and show how the practices can be adapted for different manufacturing processes, suppliers, use environments, and reliability expectations. This important book contains a comprehensive review of the design and reliability of electronics covers a range of topics: establishing a reliability program, design for the use environment, design for manufacturability, and more. Includes technical information on electronic packaging, discrete components, and assembly processes shows how aspects of electronics can fail under different environmental stresses.

Written for reliability engineers, electronics engineers, design engineers, component engineers, and others, Design for Excellence in Electronics Manufacturing is a comprehensive book that reveals how to get product design right the first time.]]>3573falsefullhttps://www.spreaker.com/episode/episode-79-a-conversation-with-arch-systems-dave-trail-about-industry-4-0--46951144
Dave may be reached here:
mailto:dtrail@archsys.io
808-868-8298]]>https://api.spreaker.com/episode/46951144Wed, 13 Oct 2021 06:12:11 +0000Mike KonradI spoke with Dave Trail from Arch Systems about Industry 4.0. Dave may be reached here: mailto:dtrail@archsys.io 808-868-8298
Dave may be reached here:
mailto:dtrail@archsys.io
808-868-8298]]>2777falsefullhttps://www.spreaker.com/episode/episode-78-smtai-is-back-live--46733948
SMTAI 2021 takes place November 1-4 in Minneapolis, MN. More information and registration is available here:
https://smta.org/mpage/smtai/]]>https://api.spreaker.com/episode/46733948Wed, 29 Sep 2021 01:41:08 +0000Mike KonradSMTA's Surface Mount Technology International is back as a live event! The team behind the show and conference discuss the various activities taking place at SMTAI including the exhibition floor, professional development courses, technical...
SMTAI 2021 takes place November 1-4 in Minneapolis, MN. More information and registration is available here:
https://smta.org/mpage/smtai/]]>3013falsefullhttps://www.spreaker.com/episode/episode-77-a-conversation-with-james-kovacevic-about-maintenance-reliability-training--45805330
James may be reached here:
James Kovacevic, MMP CMRP CAMA
jkovacevic@eruditio.com
https://eruditiollc.com]]>https://api.spreaker.com/episode/45805330Tue, 28 Sep 2021 07:05:12 +0000Mike KonradMy guest has been quoted saying his personal mission is to make industry a profitable place; where individuals and manufacturers possess the resources, knowledge, and courage to sustainably lower their operating costs. I speak with James about his...
James may be reached here:
James Kovacevic, MMP CMRP CAMA
jkovacevic@eruditio.com
https://eruditiollc.com]]>2376falsefullhttps://www.spreaker.com/episode/episode-76-meet-the-press--46609340
My guests may be reached here:
Mike Buetow
mbuetow@upmediagroup.com

Trevor Galbraith
tgalbraith@trafalgarmedia.com

Phil Stoten
phil@wearescoop.com

Eric Miscoll
emiscoll@emsnow.com]]>https://api.spreaker.com/episode/46609340Tue, 21 Sep 2021 07:15:17 +0000Mike KonradA conversation with media personalities Mike Buetow (Circuits Assembly Magazine), Trevor Galbraith (Global SMT & Packaging), Phil Stoten (Scoop TV), and Eric Miscoll (EMC Now). During our conversation we covered various topics including post pandemic...
My guests may be reached here:
Mike Buetow
mbuetow@upmediagroup.com

Trevor Galbraith
tgalbraith@trafalgarmedia.com

Phil Stoten
phil@wearescoop.com

Eric Miscoll
emiscoll@emsnow.com]]>4380falsefullhttps://www.spreaker.com/episode/episode-75-matric-group-s-patrick-stimpert-on-lean-manufacturing-with-a-lean-in-philosophy--45632530
EMS provider Matric Group's Patrick Stimpert incorporated the Toyota Production System’s Lean principles into his contract manufacturing business. Patrick states “Results are Important. How do I get my results? With the use of the Toyota Production System’s Lean principles and my simple rule “don’t waste time rearranging deck chairs on the Titanic, go fix the problem”. I believe in the "LEAN-IN" processes and gain improvements through RIPs (Rapid Improvement Projects) These projects are based on a standard of identifying problems, brainstorming solutions, attempting those solutions, and adjusting from there. “If we are going to fail, we are going to fail fast and cheap.”

Matric Group
https://www.matric.com]]>https://api.spreaker.com/episode/45632530Tue, 14 Sep 2021 07:05:08 +0000Mike KonradEpisode 75: Matric Group's Patrick Stimpert on Lean Manufacturing with a "Lean-In" Philosophy EMS provider Matric Group's Patrick Stimpert incorporated the Toyota Production System’s Lean principles into his contract manufacturing business. Patrick...
EMS provider Matric Group's Patrick Stimpert incorporated the Toyota Production System’s Lean principles into his contract manufacturing business. Patrick states “Results are Important. How do I get my results? With the use of the Toyota Production System’s Lean principles and my simple rule “don’t waste time rearranging deck chairs on the Titanic, go fix the problem”. I believe in the "LEAN-IN" processes and gain improvements through RIPs (Rapid Improvement Projects) These projects are based on a standard of identifying problems, brainstorming solutions, attempting those solutions, and adjusting from there. “If we are going to fail, we are going to fail fast and cheap.”

Matric Group
https://www.matric.com]]>3425falsefullhttps://www.spreaker.com/episode/episode-74-a-conversation-about-contract-manufacturing-with-worthington-assembly-s-chris-denney--45537786
• How to select an appropriate contract manufacturer
• Evaluating a contract manufacturer's capabilities
• Mistakes made when selecting a contract manufacturer
• Advantages and disadvantages of selecting a US-based contract manufacturer

Chris may be contacted here:
cdenney@worthingtonassembly.com

Worthington Assembly's website:
https://www.worthingtonassembly.com]]>https://api.spreaker.com/episode/45537786Tue, 24 Aug 2021 07:05:12 +0000Mike KonradWorthington Assembly's Chris Denney speaks about the electronic contract manufacturing business. • How to select an appropriate contract manufacturer • Evaluating a contract manufacturer's capabilities • Mistakes made when selecting a contract...
• How to select an appropriate contract manufacturer
• Evaluating a contract manufacturer's capabilities
• Mistakes made when selecting a contract manufacturer
• Advantages and disadvantages of selecting a US-based contract manufacturer

Chris may be contacted here:
cdenney@worthingtonassembly.com

Worthington Assembly's website:
https://www.worthingtonassembly.com]]>3867falsefullhttps://www.spreaker.com/episode/episode-73-a-conversation-with-solder-paste-expert-tim-jensen-of-indium--45622163
Tim Jensen talks about:
• Solder paste selection best practices
• Low temperature solder
• Common mistakes made when using solder paste
• Solder paste jetting / micro-dispensing
• And much more

Tim Jensen may be reached here:
tjensen@indium.com

Indium Corporation
https://www.indium.com]]>https://api.spreaker.com/episode/45622163Tue, 10 Aug 2021 07:05:05 +0000Mike KonradEpisode 73: A Conversation with Solder Paste Expert Tim Jensen of Indium. Tim Jensen talks about: • Solder paste selection best practices • Low temperature solder • Common mistakes made when using solder paste • Solder paste jetting /...
Tim Jensen talks about:
• Solder paste selection best practices
• Low temperature solder
• Common mistakes made when using solder paste
• Solder paste jetting / micro-dispensing
• And much more

Tim Jensen may be reached here:
tjensen@indium.com

Indium Corporation
https://www.indium.com]]>3467falsefullhttps://www.spreaker.com/episode/episode-72-a-conversation-about-thermal-profiling-with-ecd-s-mark-waterman--45537645
• Common mistakes made when using profilers
• In-use best practices
• Common applications

Mark may be reached here:
mailto:mwaterman@ecd.com

ECD's Website:
https://www.ecd.com]]>https://api.spreaker.com/episode/45537645Tue, 27 Jul 2021 07:05:02 +0000Mike KonradECD's Mark Waterman discusses thermal profiling best practices. • Common mistakes made when using profilers • In-use best practices • Common applications Mark may be reached here: mailto:mwaterman@ecd.com ECD's Website: https://www.ecd.com
• Common mistakes made when using profilers
• In-use best practices
• Common applications

Mark may be reached here:
mailto:mwaterman@ecd.com

ECD's Website:
https://www.ecd.com]]>2606falsefullhttps://www.spreaker.com/episode/episode-71-a-conversation-with-manufacturer-s-representatives-about-sales-and-support-post-covid-19--45632219
Four manufacturer's representatives share their experience in supporting their customer's needs. They share how sales and support has changed over the years and review the "new normal".

My guests are:

David Leventhal
Restronics
dleventhal@restronics.com

Joan Carrol-Kennedy
Restronics
jcarroll@restronics.com

Murray Percival Jr.
Murray Percival
mapercival@murraypercival.com

Todd Wittmer
Wittco Sales
toddwittmer@wittcosales.com]]>https://api.spreaker.com/episode/45632219Mon, 12 Jul 2021 20:03:08 +0000Mike KonradEpisode 71: A Conversation with Manufacturer's Representatives About Sales and Support Post Covid 19 Four manufacturer's representatives share their experience in supporting their customer's needs. They share how sales and support has changed over...
Four manufacturer's representatives share their experience in supporting their customer's needs. They share how sales and support has changed over the years and review the "new normal".

My guests are:

David Leventhal
Restronics
dleventhal@restronics.com

Joan Carrol-Kennedy
Restronics
jcarroll@restronics.com

Murray Percival Jr.
Murray Percival
mapercival@murraypercival.com

Todd Wittmer
Wittco Sales
toddwittmer@wittcosales.com]]>3724falsefullhttps://www.spreaker.com/episode/episode-70-a-conversation-with-nano-dimension-s-co-founder-amit-dror--45408016Co-Founder of Nano Dimension Ltd. and Customer Success Officer. Amit served as Nano Dimension’s Chief Executive Officer from 2014 to 2019.

Nano Dimension has produced a product which, arguably can be best described as a true disruptive force within the electronic assembly space.

We’re all experienced with inkjet printers. Ink jet nozzles travel from left to right back and forth over a sheet of paper. When the printing process has been completed, out shoots a sheet of paper with text or images deposited on the paper’s surface. Now, imagine a different type of printer. Instead of four-color ink cartridges there are two basic inks, one a dielectric ink and the other a silver-based conductive ink. The print heads travel back and forth and, when the printing process is finished, out pops a multi-layer circuit board complete with vias, through-holes, ground planes, and conductive traces, and markings, ready for component placement and reflow. Need another board, just press print. This technology gives new meaning to "printed circuit board".

Amit Dror
Co-Founder of Nano Dimension Ltd. and Customer Success Officer

Nano Dimension
nano-di.com

NANO DIMENSION USA INC.

13798 NW 4th Street, Suite 315
Sunrise, FL 33325, United States
NANO DIMENSION (ISRAEL)

2 Ilan Ramon St.
Ness-Ziona Science Park
Ness Ziona 7403635, Israel
NANO DIMENSION (HK) LTD.

Unit 202. 2/F, Lakeside 2, Phase Two,
Hong Kong Science Park, Pak Shek Kok,
New Territories, Hong Kong]]>https://api.spreaker.com/episode/45408016Wed, 23 Jun 2021 07:01:37 +0000Mike KonradMy guest today is AMIT DROR Co-Founder of Nano Dimension Ltd. and Customer Success Officer. Amit served as Nano Dimension’s Chief Executive Officer from 2014 to 2019. Nano Dimension has produced a product which, arguably can be best described as...Co-Founder of Nano Dimension Ltd. and Customer Success Officer. Amit served as Nano Dimension’s Chief Executive Officer from 2014 to 2019.

Nano Dimension has produced a product which, arguably can be best described as a true disruptive force within the electronic assembly space.

We’re all experienced with inkjet printers. Ink jet nozzles travel from left to right back and forth over a sheet of paper. When the printing process has been completed, out shoots a sheet of paper with text or images deposited on the paper’s surface. Now, imagine a different type of printer. Instead of four-color ink cartridges there are two basic inks, one a dielectric ink and the other a silver-based conductive ink. The print heads travel back and forth and, when the printing process is finished, out pops a multi-layer circuit board complete with vias, through-holes, ground planes, and conductive traces, and markings, ready for component placement and reflow. Need another board, just press print. This technology gives new meaning to "printed circuit board".

Amit Dror
Co-Founder of Nano Dimension Ltd. and Customer Success Officer

Nano Dimension
nano-di.com

NANO DIMENSION USA INC.

13798 NW 4th Street, Suite 315
Sunrise, FL 33325, United States
NANO DIMENSION (ISRAEL)

2 Ilan Ramon St.
Ness-Ziona Science Park
Ness Ziona 7403635, Israel
NANO DIMENSION (HK) LTD.

Unit 202. 2/F, Lakeside 2, Phase Two,
Hong Kong Science Park, Pak Shek Kok,
New Territories, Hong Kong]]>4353falsefullhttps://www.spreaker.com/episode/episode-69-part-2-of-an-interview-with-me-mike-konrad-on-the-pick-place-podcast-with-chris-denney-and-melissa-hough--45225342
In this episode we are joined by Mike Konrad to chat about board cleaning. Mike founded Aqueous Technologies in 1992 in response to the Montreal Protocol and the resulting international treaty banning most popular cleaning/defluxing solvents. Their board cleaning equipment assists manufacturers with increasing product reliability while saving both water and energy, reducing the industry's environmental impact.

In addition to being the President of Aqueous Technologies, he is also a fellow podcaster and runs the Reliability Matters Podcast, which discusses reliability of circuit assemblies, reliability "best practices" and success stories.

In the first part of this conversation we delve into the history of board cleaning, the electronics the industry's transition to primarily using no-clean flux, and why more and more companies are reintroducing board cleaning back into their assembly process.

This episode gets us into the nitty gritty details of how to implement a proper circuit board cleaning process.

Chris Denney may be reached here:
cdenney@worthingtonassembly.com

Melissa Hough may be reached here:
melissa@circuithub.com

Mike Konrad may be reached here:
konrad@aqueoustech.com]]>https://api.spreaker.com/episode/45225342Wed, 09 Jun 2021 05:06:01 +0000Mike KonradI was privileged to be a guest on the Pick-Place Podcast with Chris Denney (Worthington Assembly) and Melissa Hough (CircuitHub). This is the second of a two-part interview. In this episode we are joined by Mike Konrad to chat about board cleaning....
In this episode we are joined by Mike Konrad to chat about board cleaning. Mike founded Aqueous Technologies in 1992 in response to the Montreal Protocol and the resulting international treaty banning most popular cleaning/defluxing solvents. Their board cleaning equipment assists manufacturers with increasing product reliability while saving both water and energy, reducing the industry's environmental impact.

In addition to being the President of Aqueous Technologies, he is also a fellow podcaster and runs the Reliability Matters Podcast, which discusses reliability of circuit assemblies, reliability "best practices" and success stories.

In the first part of this conversation we delve into the history of board cleaning, the electronics the industry's transition to primarily using no-clean flux, and why more and more companies are reintroducing board cleaning back into their assembly process.

This episode gets us into the nitty gritty details of how to implement a proper circuit board cleaning process.

Chris Denney may be reached here:
cdenney@worthingtonassembly.com

Melissa Hough may be reached here:
melissa@circuithub.com

Mike Konrad may be reached here:
konrad@aqueoustech.com]]>5264falsefullhttps://www.spreaker.com/episode/episode-68-an-interview-with-me-mike-konrad-on-the-pick-place-podcast-with-chris-denney-and-melissa-hough--45042027
In this episode we are joined by Mike Konrad to chat about board cleaning. Mike founded Aqueous Technologies in 1992 in response to the Montreal Protocol and the resulting international treaty banning most popular cleaning/defluxing solvents. Their board cleaning equipment assists manufacturers with increasing product reliability while saving both water and energy, reducing the industry's environmental impact.

In addition to being the President of Aqueous Technologies, he is also a fellow podcaster and runs the Reliability Matters Podcast, which discusses reliability of circuit assemblies, reliability "best practices" and success stories.

In the first part of this conversation we delve into the history of board cleaning, the electronics the industry's transition to primarily using no-clean flux, and why more and more companies are reintroducing board cleaning back into their assembly process.

If you want to listen to us get into the nitty gritty details of how to implement a proper circuit board cleaning process, make sure to listen to the second half of this episode.

Chris Denney may be reached here:
cdenney@worthingtonassembly.com

Melissa Hough may be reached here:
melissa@circuithub.com]]>https://api.spreaker.com/episode/45042027Wed, 26 May 2021 04:22:33 +0000Mike KonradI was privileged to be a guest on the Pick-Place Podcast with Chris Denney (Worthington Assembly) and Melissa Hough (CircuitHub). This is the first of a two-part interview. In this episode we are joined by Mike Konrad to chat about board cleaning....
In this episode we are joined by Mike Konrad to chat about board cleaning. Mike founded Aqueous Technologies in 1992 in response to the Montreal Protocol and the resulting international treaty banning most popular cleaning/defluxing solvents. Their board cleaning equipment assists manufacturers with increasing product reliability while saving both water and energy, reducing the industry's environmental impact.

In addition to being the President of Aqueous Technologies, he is also a fellow podcaster and runs the Reliability Matters Podcast, which discusses reliability of circuit assemblies, reliability "best practices" and success stories.

In the first part of this conversation we delve into the history of board cleaning, the electronics the industry's transition to primarily using no-clean flux, and why more and more companies are reintroducing board cleaning back into their assembly process.

If you want to listen to us get into the nitty gritty details of how to implement a proper circuit board cleaning process, make sure to listen to the second half of this episode.

Chris Denney may be reached here:
cdenney@worthingtonassembly.com

Melissa Hough may be reached here:
melissa@circuithub.com]]>2869cleaning,defluxing,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-67-a-conversation-with-rework-repair-expert-norman-mier-of-best-inc--44760778
Norman Mier is a U.S. Marine Corp. retired veteran with over 20 years of experience in the electronics rework and repair industry. He received his training through the Navy's Micro Miniature (2M) Electronic Repair Program. He has progressed through every level of rework and repair recognized in the industry. Norman has also earned the highest certifications awarded by IPC in electronics training, being certified as a Master Instructor in IPC A-610, IPC J-STD-001D, IPC/WHMA-A-620 and IPC 7711/7721.

He has worked through BEST for several electronics industry leaders and created tailored courses for their equipment. This also includes providing training to technicians and engineers in surface mount and advanced surface mount technology. The knowledge Norm has brought to these companies has been invaluable to their process improvement efforts. His skill has also been a major factor in keeping BEST training at the forefront in the electronics-training field.

Norman may be contacted here:
nmier@solder.net]]>https://api.spreaker.com/episode/44760778Tue, 11 May 2021 23:05:59 +0000Mike KonradEpisode 67: A Conversation with Rework/Repair Expert Norman Mier of Best Inc. Norman Mier is a U.S. Marine Corp. retired veteran with over 20 years of experience in the electronics rework and repair industry. He received his training through the...
Norman Mier is a U.S. Marine Corp. retired veteran with over 20 years of experience in the electronics rework and repair industry. He received his training through the Navy's Micro Miniature (2M) Electronic Repair Program. He has progressed through every level of rework and repair recognized in the industry. Norman has also earned the highest certifications awarded by IPC in electronics training, being certified as a Master Instructor in IPC A-610, IPC J-STD-001D, IPC/WHMA-A-620 and IPC 7711/7721.

He has worked through BEST for several electronics industry leaders and created tailored courses for their equipment. This also includes providing training to technicians and engineers in surface mount and advanced surface mount technology. The knowledge Norm has brought to these companies has been invaluable to their process improvement efforts. His skill has also been a major factor in keeping BEST training at the forefront in the electronics-training field.

Norman may be contacted here:
nmier@solder.net]]>2585repair,reworkfalsefullhttps://www.spreaker.com/episode/episode-66-a-conservation-with-dr-ron-lasky-and-his-students-annaka-balch-nadia-clement-and-raaga-kannan--44504584https://api.spreaker.com/episode/44504584Tue, 27 Apr 2021 05:30:44 +0000Mike KonradDr. Ron Lasky (Professor at Dartmouth College) and three of his students talk about the papers they wrote which were presented at SMTA's Pan Pacific Microelectronics Symposium in Hawaii in 2020 as well as a new paper to be presented at the same...2753falsefullhttps://www.spreaker.com/episode/episode-65-part-2-of-our-conversation-with-tim-o-neill-and-fred-dimock-on-oven-profiling--43660014
Timothy O'Neill is the Technical Marketing Manager for AIM Solder. Operating out of AIM’s U.S. Headquarters, Tim is responsible for developing and optimizing product and technical information, collaborating with complimentary suppliers and equipment manufacturers and ensuring AIM's products exceed expectations and meet market requirements.
Tim is also a technical writer and presenter for industry trade publications and events. He has co-authored several papers on PCB assembly subjects.

Tim is also an IPC-A-610 Certified IPC Specialist.

Fred Dimock is the Manager of Process Technology at BTU International and recently started a consulting business, FCD-Global services.

Fred holds an Associate Degree in Mechanical Design from Wentworth in Boston and a Bachelors Degree in Ceramic Engineering from the State University of New York.

Fred has authored numerous articles on lead free solder, process control, and the operation of continuous furnaces. His papers have been published in English, Chinese, and German.

He has taught numerous SMTA solder reflow classes and participated in the 5-45 Subcommittee for the development of IPC-7801 Reflow Oven Process Control Standard.
Additionally, he wrote the chapter on solder reflow for the Handbook of Electronic Assembly and A Guide to SMTA Certification by Dr Lasky and Jim Hall.

He received Distinguished Speaker status at SMTA Guadalajara Mexico and is a key presenter for the SMTA Jump Start program for new engineers.

Tim O’Neill may be contacted here:
toneill@aimsolder.com

Fred Dimock may be contacted here:
fdimock@btu.com]]>https://api.spreaker.com/episode/43660014Tue, 13 Apr 2021 07:05:16 +0000Mike KonradWelcome to episode 65 of the Reliability Matters podcast. This is part 2 of our conservation with Aim Solder's Tim O'Neill and BTU's Fred Dimock. On this episode, we'll dive into oven profiling best practices. Timothy O'Neill is the Technical...
Timothy O'Neill is the Technical Marketing Manager for AIM Solder. Operating out of AIM’s U.S. Headquarters, Tim is responsible for developing and optimizing product and technical information, collaborating with complimentary suppliers and equipment manufacturers and ensuring AIM's products exceed expectations and meet market requirements.
Tim is also a technical writer and presenter for industry trade publications and events. He has co-authored several papers on PCB assembly subjects.

Tim is also an IPC-A-610 Certified IPC Specialist.

Fred Dimock is the Manager of Process Technology at BTU International and recently started a consulting business, FCD-Global services.

Fred holds an Associate Degree in Mechanical Design from Wentworth in Boston and a Bachelors Degree in Ceramic Engineering from the State University of New York.

Fred has authored numerous articles on lead free solder, process control, and the operation of continuous furnaces. His papers have been published in English, Chinese, and German.

He has taught numerous SMTA solder reflow classes and participated in the 5-45 Subcommittee for the development of IPC-7801 Reflow Oven Process Control Standard.
Additionally, he wrote the chapter on solder reflow for the Handbook of Electronic Assembly and A Guide to SMTA Certification by Dr Lasky and Jim Hall.

He received Distinguished Speaker status at SMTA Guadalajara Mexico and is a key presenter for the SMTA Jump Start program for new engineers.

Tim O’Neill may be contacted here:
toneill@aimsolder.com

Fred Dimock may be contacted here:
fdimock@btu.com]]>4194profiling,reliability,reliabilitymatters,voidingfalsefullhttps://www.spreaker.com/episode/episode-64-a-conservation-with-tim-o-neill-and-fred-dimock-about-voiding-vacuum-reflow-and-oven-profiling--43659968
My guests today, and one the next episode are Tim O’Neill from AIM Solder and Fred Dimock of BTU. Tim will discuss voiding mitigation from a materials standpoint while Fred will bring cover equipment and profiling stragities.

Timothy O'Neill is the Technical Marketing Manager for AIM Solder. Operating out of AIM’s U.S. Headquarters, Tim is responsible for developing and optimizing product and technical information, collaborating with complimentary suppliers and equipment manufacturers and ensuring AIM's products exceed expectations and meet market requirements.
Tim is also a technical writer and presenter for industry trade publications and events. He has co-authored several papers on PCB assembly subjects.

Tim is also an IPC-A-610 Certified IPC Specialist.

Fred Dimock is the Manager of Process Technology at BTU International and recently started a consulting business, FCD-Global services.

Fred holds an Associate Degree in Mechanical Design from Wentworth in Boston and a Bachelors Degree in Ceramic Engineering from the State University of New York.

Fred has authored numerous articles on lead free solder, process control, and the operation of continuous furnaces. His papers have been published in English, Chinese, and German.

He has taught numerous SMTA solder reflow classes and participated in the 5-45 Subcommittee for the development of IPC-7801 Reflow Oven Process Control Standard.
Additionally, he wrote the chapter on solder reflow for the Handbook of Electronic Assembly and A Guide to SMTA Certification by Dr Lasky and Jim Hall.

He received Distinguished Speaker status at SMTA Guadalajara Mexico and is a key presenter for the SMTA Jump Start program for new engineers.

Tim O’Neill may be contacted here:
toneill@aimsolder.com

Fred Dimock may be contacted here:
fdimock@btu.com]]>https://api.spreaker.com/episode/43659968Tue, 23 Mar 2021 07:05:05 +0000Mike KonradWelcome to episode 64 of the Reliability Matters podcast. On this episode, we’ll have a conversation with two industry experts on the subject of solder voiding mitigation and oven profiling, two subjects which influence solder voiding. This will be a...
My guests today, and one the next episode are Tim O’Neill from AIM Solder and Fred Dimock of BTU. Tim will discuss voiding mitigation from a materials standpoint while Fred will bring cover equipment and profiling stragities.

Timothy O'Neill is the Technical Marketing Manager for AIM Solder. Operating out of AIM’s U.S. Headquarters, Tim is responsible for developing and optimizing product and technical information, collaborating with complimentary suppliers and equipment manufacturers and ensuring AIM's products exceed expectations and meet market requirements.
Tim is also a technical writer and presenter for industry trade publications and events. He has co-authored several papers on PCB assembly subjects.

Tim is also an IPC-A-610 Certified IPC Specialist.

Fred Dimock is the Manager of Process Technology at BTU International and recently started a consulting business, FCD-Global services.

Fred holds an Associate Degree in Mechanical Design from Wentworth in Boston and a Bachelors Degree in Ceramic Engineering from the State University of New York.

Fred has authored numerous articles on lead free solder, process control, and the operation of continuous furnaces. His papers have been published in English, Chinese, and German.

He has taught numerous SMTA solder reflow classes and participated in the 5-45 Subcommittee for the development of IPC-7801 Reflow Oven Process Control Standard.
Additionally, he wrote the chapter on solder reflow for the Handbook of Electronic Assembly and A Guide to SMTA Certification by Dr Lasky and Jim Hall.

He received Distinguished Speaker status at SMTA Guadalajara Mexico and is a key presenter for the SMTA Jump Start program for new engineers.

Tim O’Neill may be contacted here:
toneill@aimsolder.com

Fred Dimock may be contacted here:
fdimock@btu.com]]>3088mikekonrad,podcast,profiling,reliabilitymatters,vacuumreflow,voidingfalsefullhttps://www.spreaker.com/episode/episode-63-a-conversation-with-and-a-presentation-by-reliability-expert-dock-brown--42946814
Welcome to episode 63 of the Reliability Matters Podcast. Today, I’ll be speaking with Dock Brown.

Dock Brown brings his more than 30 years of electronics reliability experience to clients of Ansys. Prior to joining Ansys, he spent 20 years at Medtronic where he most recently concentrated on cross business unit implementation of reliability initiatives for Class III medical devices. He was also responsible for supplier assessment and approval, on-going supplier audits, failure analysis, corrective actions, MRB, sampling, and ultimately full accountability for quality and reliability of commercial off-the-shelf and custom parts and assemblies from a worldwide supplier base. Earlier in his career, Mr. Brown also spent time at Sundstrand Data Control where he led the implementation of Boeing’s Advanced Quality System program and with Olin Aerospace.

As a volunteer, he has been involved with ASQ, IEEE, IPC, and SMTA. He was the keynote speaker at the SMTA Cleaning Conference and won the best paper award at the SMTA Microelectronics Conference. He has taught on the subjects of design for reliability, tin whiskers, statistics, design of experiments, and contributed to standards development.

Today’s episode is a little different than others. Dock will be sharing a very interesting presentation on the subject of reliability. If you’re listening to the audio-only version of this episode, you may want to view the video version so you can see Dock’s slide-deck. The video version of this episode, and several others are available on the Reliability Matters YouTube channel.

Dock Brown may be reached here:
dock.brown@ansys.com]]>https://api.spreaker.com/episode/42946814Tue, 09 Mar 2021 08:05:06 +0000Mike KonradEpisode 63: A Conversation with and a Presentation by Reliability Expert Dock Brown Welcome to episode 63 of the Reliability Matters Podcast. Today, I’ll be speaking with Dock Brown. Dock Brown brings his more than 30 years of electronics...
Welcome to episode 63 of the Reliability Matters Podcast. Today, I’ll be speaking with Dock Brown.

Dock Brown brings his more than 30 years of electronics reliability experience to clients of Ansys. Prior to joining Ansys, he spent 20 years at Medtronic where he most recently concentrated on cross business unit implementation of reliability initiatives for Class III medical devices. He was also responsible for supplier assessment and approval, on-going supplier audits, failure analysis, corrective actions, MRB, sampling, and ultimately full accountability for quality and reliability of commercial off-the-shelf and custom parts and assemblies from a worldwide supplier base. Earlier in his career, Mr. Brown also spent time at Sundstrand Data Control where he led the implementation of Boeing’s Advanced Quality System program and with Olin Aerospace.

As a volunteer, he has been involved with ASQ, IEEE, IPC, and SMTA. He was the keynote speaker at the SMTA Cleaning Conference and won the best paper award at the SMTA Microelectronics Conference. He has taught on the subjects of design for reliability, tin whiskers, statistics, design of experiments, and contributed to standards development.

Today’s episode is a little different than others. Dock will be sharing a very interesting presentation on the subject of reliability. If you’re listening to the audio-only version of this episode, you may want to view the video version so you can see Dock’s slide-deck. The video version of this episode, and several others are available on the Reliability Matters YouTube channel.

Dock Brown may be reached here:
dock.brown@ansys.com]]>4224dockbrown,mikekonrad,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-62-a-conversation-with-cogiscan-s-co-founder-francois-monette--42837821
My guest today is François Monette, is the co-founder and Chief Business Development Officer at Cogiscan, a company specializing in Track Trace Control products for the electronics industry.

François co-founded Cogiscan in 1999 with two other partners in Canada. François earned his mechanical engineering degree from McGill University in Montreal. François started his career at IBM, and worked at contract manufacturers, C-Mac and Solectron, before joining Universal Instruments.

François Monette may be contacted here:
fmonette@cogiscan.com]]>https://api.spreaker.com/episode/42837821Mon, 22 Feb 2021 23:05:14 +0000Mike KonradWelcome to the Reliability Matters Podcast. This is episode number 62. By now, most of us have heard of Industry 4.0, or the Industrial Internet of Things (IIOT), or Smart Factory, or Factory of the Future. The key all of these acronyms is...
My guest today is François Monette, is the co-founder and Chief Business Development Officer at Cogiscan, a company specializing in Track Trace Control products for the electronics industry.

François co-founded Cogiscan in 1999 with two other partners in Canada. François earned his mechanical engineering degree from McGill University in Montreal. François started his career at IBM, and worked at contract manufacturers, C-Mac and Solectron, before joining Universal Instruments.

François Monette may be contacted here:
fmonette@cogiscan.com]]>4003industry4.0,reliability,smartfactoryfalsefullhttps://www.spreaker.com/episode/special-edition-a-conversation-with-ipc-s-chief-technologist-matt-kelly-about-ipc-apex-expo-2021--43484569
Register for IPC APEX Expo here:
https://www.ipcapexexpo.org

IPC Factory of the Future:
https://apexfuturefactory.ipc.org/

Matt may be reached at:
mattkelly@ipc.org]]>https://api.spreaker.com/episode/43484569Tue, 16 Feb 2021 01:48:43 +0000Mike KonradSpecial Edition: A Conversation with IPC's Chief Technologist Matt Kelly about IPC APEX Expo 2021. This year's APEX Expo is a virtual event. Matt and I discuss IPC's new technical conference focus and review a small sample of the upcoming technical...
Register for IPC APEX Expo here:
https://www.ipcapexexpo.org

IPC Factory of the Future:
https://apexfuturefactory.ipc.org/

Matt may be reached at:
mattkelly@ipc.org]]>2213falsefullhttps://www.spreaker.com/episode/episode-61-a-conversation-with-flex-circuit-and-additive-electronics-expert-tara-dunn--42271909Tara Dunn and I discuss the world of flex and rigid-flex circuits including flex best practices when it comes to design and use of flex technology. We also discuss the new world of additive electronics.

Tara Dunn is a seasoned professional with more than 20 years in the electronics industry exclusively focused on the PCB sector. Her experience spans roles from manufacturing to sales and marketing.

Tara was the founder of Omni PCB, a technical manufacturers representative for the printed circuit board industry which specializes in quick-turn projects | PCB Design, High Density Interconnects, RF/Microwave PCBs

Tara is also the Vice President of Marketing and Business Development for Averatek which develops and licenses advanced manufacturing processes - and the key chemistries that enable them – for a variety of electronic products, including:
• very high density printed circuit boards
• semiconductor packaging
• RF and millimeter wave passive components

Tara writes a regular column for www.pcb007.com and is a regular contributor with Altium. Tara also co-publishes pcbAdvisor.com

And, perhaps most interesting, she was one of the founders of geek-a-poluza. We’ll get into that and so much more.

Tara Dunn many be contacted here:
Tara@averatek.com
www.averatek.com]]>https://api.spreaker.com/episode/42271909Tue, 09 Feb 2021 05:31:50 +0000Mike KonradEpisode 61: A Conversation with Flex Circuit and Additive Expert Tara Dunn Tara Dunn and I discuss the world of flex and rigid-flex circuits including flex best practices when it comes to design and use of flex technology. We also discuss the new...Tara Dunn and I discuss the world of flex and rigid-flex circuits including flex best practices when it comes to design and use of flex technology. We also discuss the new world of additive electronics.

Tara Dunn is a seasoned professional with more than 20 years in the electronics industry exclusively focused on the PCB sector. Her experience spans roles from manufacturing to sales and marketing.

Tara was the founder of Omni PCB, a technical manufacturers representative for the printed circuit board industry which specializes in quick-turn projects | PCB Design, High Density Interconnects, RF/Microwave PCBs

Tara is also the Vice President of Marketing and Business Development for Averatek which develops and licenses advanced manufacturing processes - and the key chemistries that enable them – for a variety of electronic products, including:
• very high density printed circuit boards
• semiconductor packaging
• RF and millimeter wave passive components

Tara writes a regular column for www.pcb007.com and is a regular contributor with Altium. Tara also co-publishes pcbAdvisor.com

And, perhaps most interesting, she was one of the founders of geek-a-poluza. We’ll get into that and so much more.

Tara Dunn many be contacted here:
Tara@averatek.com
www.averatek.com]]>3516additiveelectronics,additivemanufacturing,flexcircuits,mikekonrad,reliability,reliabilitymatters,rigidflex,taradunnfalsefullhttps://www.spreaker.com/episode/episode-60-a-conversation-with-rockwell-collins-dave-hillman-about-solder-voiding--42248918
Solder voiding has been with us longer than we know. Modern X-ray inspection technology has allowed assemblers to see and quantify voiding. Metallurgical expert Dave Hillman from Rockwell Collins explains the causes and possible remedies for solder voiding.

Dave Hillman is a Metallurgical Engineer in the Advanced Operations Engineering Department of Collins Aerospace in Cedar Rapids, Iowa. He serves as a consultant to manufacturing on material and processing problems. He served as a Subject Matter Expert for the Lead-free Manhattan Project in 2009. He has published numerous technical papers and was presented with the 2008 SMTA International Conference on Soldering & Reliability “Best of Conference” award and was the recipient of the SMTA “Member of Technical Distinction” Award. Dave was awarded the Da Vinci medal as a Rockwell Engineer of the Year. He serves as the Chairman of the IPC JSTD-002 Solderability committee. He’s also a member of the SMTA where he serves on the SMTA Journal and Soldering & Surface Mount Technology Journal Technical Paper Review committees. He’s a member of the American Society for Metals, the Minerals, Metals & Materials Society, and IPC.

If you’re in the electronics assembly industry, you’ve probably seen Dave at numerous technical conferences, imparting wisdom with a style unique to Dave.

Dave Hillman may be reached here:
david.hillman@collins.com]]>https://api.spreaker.com/episode/42248918Tue, 26 Jan 2021 05:15:01 +0000Mike KonradEpisode 60: A Conversation with Rockwell Collins' Dave Hillman about Solder Voiding Solder voiding has been with us longer than we know. Modern X-ray inspection technology has allowed assemblers to see and quantify voiding. Metallurgical expert...
Solder voiding has been with us longer than we know. Modern X-ray inspection technology has allowed assemblers to see and quantify voiding. Metallurgical expert Dave Hillman from Rockwell Collins explains the causes and possible remedies for solder voiding.

Dave Hillman is a Metallurgical Engineer in the Advanced Operations Engineering Department of Collins Aerospace in Cedar Rapids, Iowa. He serves as a consultant to manufacturing on material and processing problems. He served as a Subject Matter Expert for the Lead-free Manhattan Project in 2009. He has published numerous technical papers and was presented with the 2008 SMTA International Conference on Soldering & Reliability “Best of Conference” award and was the recipient of the SMTA “Member of Technical Distinction” Award. Dave was awarded the Da Vinci medal as a Rockwell Engineer of the Year. He serves as the Chairman of the IPC JSTD-002 Solderability committee. He’s also a member of the SMTA where he serves on the SMTA Journal and Soldering & Surface Mount Technology Journal Technical Paper Review committees. He’s a member of the American Society for Metals, the Minerals, Metals & Materials Society, and IPC.

If you’re in the electronics assembly industry, you’ve probably seen Dave at numerous technical conferences, imparting wisdom with a style unique to Dave.

Dave Hillman may be reached here:
david.hillman@collins.com]]>3828davehillman,electronicassembly,mikekonrad,reflow,reliability,reliabilitymatters,voidingfalsefullhttps://www.spreaker.com/episode/episode-59-a-conversation-with-cmos-inventor-dr-eric-fossum--41800138
In 2017, Eric was a co-recipient of the Queen Elizabeth Prize for Engineering, the world's top engineering prize (and considered by many as equivalent to the Nobel Prize) for the invention of digital imaging sensors.

Eric was inducted into the National Inventors Hall of Fame and is member of the National Academy of Engineering. He is a solid-state image sensor device physicist and engineer, and his career has included academic and government research, and entrepreneurial leadership of several startups. He is the John H. Krehbiel Sr. Professor of Emerging Technologies at the Thayer School of Engineering at Dartmouth college. Eric also serves as Associate Provost of Dartmouth College for Entrepreneurship and Technology Transfer, and directs Dartmouth's PhD Innovation Programs.

Eric recently co-founded another startup with his former students, Gigajot Technology, Inc.]]>https://api.spreaker.com/episode/41800138Tue, 12 Jan 2021 05:59:28 +0000Mike KonradEpisode 59: My guest, Eric Fossum is best known for the invention of the CMOS image sensor better known as the “camera-on-a-chip” used in billions of cameras, from smart phones to web cameras to ingestible pill cameras to DSLRs. In 2017, Eric was...
In 2017, Eric was a co-recipient of the Queen Elizabeth Prize for Engineering, the world's top engineering prize (and considered by many as equivalent to the Nobel Prize) for the invention of digital imaging sensors.

Eric was inducted into the National Inventors Hall of Fame and is member of the National Academy of Engineering. He is a solid-state image sensor device physicist and engineer, and his career has included academic and government research, and entrepreneurial leadership of several startups. He is the John H. Krehbiel Sr. Professor of Emerging Technologies at the Thayer School of Engineering at Dartmouth college. Eric also serves as Associate Provost of Dartmouth College for Entrepreneurship and Technology Transfer, and directs Dartmouth's PhD Innovation Programs.

Eric recently co-founded another startup with his former students, Gigajot Technology, Inc.]]>3512cameraonchip,ccd,cmos,digitalcamera,digitalimage,ericfossum,mikekonrad,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-58-2020-round-up--42472271On this last episode of 2020 there are no guests, no experts, no best-practice advice. Just a short recap of 2020.

We just reached more than 10,000 downloads of the podcast! A HUGE thank you to my audience and my guests for making this podcast possible! On this episode I'll announce the first few guests of the 2021 season of Reliability Matters. This is looking like a terrific season!

We are now producing an audio-only format and a video format. The video format may be viewed on our new YouTube channel at:
https://www.youtube.com/channel/UC43S4--AIuSqlXvxmdsA7AQ

Please keep your questions and topic suggestions coming! Email me at:
mike@mikekonrad.com

Thanks everyone for making this podcast successful!

Mike Konrad
Reliability Matters]]>https://api.spreaker.com/episode/42472271Mon, 14 Dec 2020 19:22:53 +0000Mike KonradEpisode 58: 2020 Round-Up On this last episode of 2020 there are no guests, no experts, no best-practice advice. Just a short recap of 2020. We just reached more than 10,000 downloads of the podcast! A HUGE thank you to my audience and my guests...On this last episode of 2020 there are no guests, no experts, no best-practice advice. Just a short recap of 2020.

We just reached more than 10,000 downloads of the podcast! A HUGE thank you to my audience and my guests for making this podcast possible! On this episode I'll announce the first few guests of the 2021 season of Reliability Matters. This is looking like a terrific season!

We are now producing an audio-only format and a video format. The video format may be viewed on our new YouTube channel at:
https://www.youtube.com/channel/UC43S4--AIuSqlXvxmdsA7AQ

Please keep your questions and topic suggestions coming! Email me at:
mike@mikekonrad.com

Thanks everyone for making this podcast successful!

Mike Konrad
Reliability Matters]]>483@mikekonrad,@reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-57-a-conversation-with-caf-expert-graham-naisbitt--42267636
Conductive Anodic Filament (CAF) is a form of Electrical-Chemical-Migration (ECM). Unlike surface-level ECM, CAF exists beneath the surface of the circuit assembly. Graham and I discuss the causes of CAF and methods to test for and mitigate CAF.

Graham has an extensive history working in the electrical and electronic manufacturing industry. Graham was the IEC 1906 Lord Kelvin Award Winner. IEC TC91 WG2, 3 and 10 Maintenance Leader of 4 Standards. He is Vice-Chair of the IPC 5-30 Cleaning and Coating Sub-Committee overseeing 15 IPC Standards Development Committees. He has received 14 IPC Standards Awards and is a BSI British Standards Institution (EPL501) Member.

Graham is a Specialist in Insulation Resistance Testing, Ionic Contamination Control, Solderability, Conformal Coating materials and application systems, including Cleaning, Inspection and Test.

Graham may be reached here:
graham.naisbitt@gen3systems.com]]>https://api.spreaker.com/episode/42267636Tue, 08 Dec 2020 08:05:15 +0000Mike KonradEpisode 57: A Conversation with CAF Expert Graham Naisbitt Conductive Anodic Filament (CAF) is a form of Electrical-Chemical-Migration (ECM). Unlike surface-level ECM, CAF exists beneath the surface of the circuit assembly. Graham and I discuss...
Conductive Anodic Filament (CAF) is a form of Electrical-Chemical-Migration (ECM). Unlike surface-level ECM, CAF exists beneath the surface of the circuit assembly. Graham and I discuss the causes of CAF and methods to test for and mitigate CAF.

Graham has an extensive history working in the electrical and electronic manufacturing industry. Graham was the IEC 1906 Lord Kelvin Award Winner. IEC TC91 WG2, 3 and 10 Maintenance Leader of 4 Standards. He is Vice-Chair of the IPC 5-30 Cleaning and Coating Sub-Committee overseeing 15 IPC Standards Development Committees. He has received 14 IPC Standards Awards and is a BSI British Standards Institution (EPL501) Member.

Graham is a Specialist in Insulation Resistance Testing, Ionic Contamination Control, Solderability, Conformal Coating materials and application systems, including Cleaning, Inspection and Test.

Graham may be reached here:
graham.naisbitt@gen3systems.com]]>3628caf,ecm,mikekonrad,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-56-a-conversation-about-solder-voiding-with-solder-materials-stencil-and-cleaning-experts--42087519
Voiding is the cause of multiple failure mechanisms. I spoke with solder material expert Tim O'Neill of Aim Solder, stencil manufacturer Prakash Gango of StenTech, and cleaning materials manufacturer Kalyan Nukala of Zestron about how solder voiding leads to product failures and methods to reduce voiding.

My guests may be reached here:
Tim O'Neill
Aim Solder
toneill@aimsolder.com
www.aimsolder.com

Prakash Gango
StenTech
prakash@stentech.com
www.stentech.com

Kalyan Nukala
Kalyan.Nukala@zestronusa.com
www.zestron.com]]>https://api.spreaker.com/episode/42087519Tue, 24 Nov 2020 08:05:12 +0000Mike KonradEpisode 56: A Conversation about Solder Voiding with Solder Materials, Stencil, and Cleaning Experts Voiding is the cause of multiple failure mechanisms. I spoke with solder material expert Tim O'Neill of Aim Solder, stencil manufacturer Prakash...
Voiding is the cause of multiple failure mechanisms. I spoke with solder material expert Tim O'Neill of Aim Solder, stencil manufacturer Prakash Gango of StenTech, and cleaning materials manufacturer Kalyan Nukala of Zestron about how solder voiding leads to product failures and methods to reduce voiding.

My guests may be reached here:
Tim O'Neill
Aim Solder
toneill@aimsolder.com
www.aimsolder.com

Prakash Gango
StenTech
prakash@stentech.com
www.stentech.com

Kalyan Nukala
Kalyan.Nukala@zestronusa.com
www.zestron.com]]>3010reliability,reliabilitymatters,voidingfalsefullhttps://www.spreaker.com/episode/episode-55-a-conversation-with-smta-president-dr-martin-anselm--41852304
Martin also worked for Universal Instruments. During his 12 year career at Universal Instruments, Martin was, among other positions, a Process Research Engineer and Manager of Failure Analysis Services.

Martin completed his Ph.D. in Materials Science and Engineering through Binghamton University. His research topic involved Copper Nickel Tin intermetallic formation kinetics on electroless Nickel substrates. Martin also completed a Masters of Science in Mechanical Engineering from Clarkson and an undergraduate degree in Physics from SUNY Geneseo.]]>https://api.spreaker.com/episode/41852304Tue, 10 Nov 2020 08:05:15 +0000Mike KonradMy guest today is Dr. Martin Anselm. Martin is a professor at Rochester Institute of Technology (RIT) and is also the newly elected President of the Surface Mount Technology Association or SMTA. Martin also worked for Universal Instruments. During...
Martin also worked for Universal Instruments. During his 12 year career at Universal Instruments, Martin was, among other positions, a Process Research Engineer and Manager of Failure Analysis Services.

Martin completed his Ph.D. in Materials Science and Engineering through Binghamton University. His research topic involved Copper Nickel Tin intermetallic formation kinetics on electroless Nickel substrates. Martin also completed a Masters of Science in Mechanical Engineering from Clarkson and an undergraduate degree in Physics from SUNY Geneseo.]]>2961caf,reliability,reliabilitymatters,smtafalsefullhttps://www.spreaker.com/episode/episode-54-a-conversation-with-michael-ford-about-digital-twin--41336125Michael Ford and I talk about Digital Twin, its purpose, value, and its future.

Michael Ford, Sr.
Director of Emerging Industry Strategy
Aegis Software

Michael Ford has more than 30 years working within the electronics assembly manufacturing space.

Michael has a degree in Electronics from the University of Wales, Michael started his career with Sony in the UK, creating software solutions as he acquired a broad range of manufacturing knowledge. He spent eight years working in Japan which provided Michael the opportunity to expand his innovation and leadership on a global enterprise scale.

Today, Michael is the Sr. Director of Emerging Industry Strategy for Aegis Software. Having worked with specialized software solution providers in the industry, Michael is an established thought leader for Industry 4.0 and Smart factories. Michael is also actively working on industry standards with the IPC, including his position as chair of new traceability standard, IPC-1782.

Earlier this year, Michael’s Thought leadership on Industry 4.0 manufacturing and development of the IPC Connected Factory Exchange (CFX) was formally recognized when IPC awarded him with the prestigious president’s award.

Michael spoke to me from his office in the UK.

Michael may be reached at:
mford@aiscorp.com]]>https://api.spreaker.com/episode/41336125Tue, 27 Oct 2020 07:05:09 +0000Mike KonradEpisode 54: A Conversation with Michael Ford about Digital Twin Michael Ford and I talk about Digital Twin, its purpose, value, and its future. Michael Ford, Sr. Director of Emerging Industry Strategy Aegis Software Michael Ford has more than...Michael Ford and I talk about Digital Twin, its purpose, value, and its future.

Michael Ford, Sr.
Director of Emerging Industry Strategy
Aegis Software

Michael Ford has more than 30 years working within the electronics assembly manufacturing space.

Michael has a degree in Electronics from the University of Wales, Michael started his career with Sony in the UK, creating software solutions as he acquired a broad range of manufacturing knowledge. He spent eight years working in Japan which provided Michael the opportunity to expand his innovation and leadership on a global enterprise scale.

Today, Michael is the Sr. Director of Emerging Industry Strategy for Aegis Software. Having worked with specialized software solution providers in the industry, Michael is an established thought leader for Industry 4.0 and Smart factories. Michael is also actively working on industry standards with the IPC, including his position as chair of new traceability standard, IPC-1782.

Earlier this year, Michael’s Thought leadership on Industry 4.0 manufacturing and development of the IPC Connected Factory Exchange (CFX) was formally recognized when IPC awarded him with the prestigious president’s award.

Michael spoke to me from his office in the UK.

Michael may be reached at:
mford@aiscorp.com]]>3539digitaltwin,michaelford,mikekonrad,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-53-meet-the-press-a-conversation-with-industry-journalists-about-the-state-of-the-ems-industry--41073787
In this episode, I speak with Mike Buetow, Editor In Chief of Circuits Assembly and Printed Circuit Design and Fab magazines, Trevor Galbraith, publisher of Global SMT and Production magazine, and Philip Stoten of Scoop TV. We discuss the state of the electronics assembly industry, the affects of COVID-19 on our industry, emerging technologies, and more.

Mike Buetow may be reached here:
https://www.circuitsassembly.com/ca/
mbuetow@upmediagroup.com

Trevor Galbraith may be reached here:
https://globalsmt.net/global-smt-podcast/
tgalbraith@globalsmt.net

Philip Stoten may be reached here:
https://www.youtube.com/channel/UCjzfiQYhqvxKU3hwojy4onA
pstoten@me.com]]>https://api.spreaker.com/episode/41073787Tue, 13 Oct 2020 07:05:05 +0000Mike KonradEpisode 53: Meet the Press - A Conversation with Industry Journalists about the State of the EMS Industry In this episode, I speak with Mike Buetow, Editor In Chief of Circuits Assembly and Printed Circuit Design and Fab magazines, Trevor...
In this episode, I speak with Mike Buetow, Editor In Chief of Circuits Assembly and Printed Circuit Design and Fab magazines, Trevor Galbraith, publisher of Global SMT and Production magazine, and Philip Stoten of Scoop TV. We discuss the state of the electronics assembly industry, the affects of COVID-19 on our industry, emerging technologies, and more.

Mike Buetow may be reached here:
https://www.circuitsassembly.com/ca/
mbuetow@upmediagroup.com

Trevor Galbraith may be reached here:
https://globalsmt.net/global-smt-podcast/
tgalbraith@globalsmt.net

Philip Stoten may be reached here:
https://www.youtube.com/channel/UCjzfiQYhqvxKU3hwojy4onA
pstoten@me.com]]>4029circuitsassembly,covid19,electronicsindustry,globalsmt,meetthepress,reliability,reliabilitymatters,scooptvfalsefullhttps://www.spreaker.com/episode/episode-52-a-conversation-with-conformal-coating-expert-dr-sean-clancy-of-hzo--40871167Dr. Sean Clancy and I discuss the various types of conformal coatings designed to protect circuit assemblies from moisture and other hazards. We discuss coating best-practices and current IOT-based products that are increasing the need for protecting circuit assemblies from harsh environments.

Dr. Sean Clancy is the Director of Coating Technology at HZO, where he leads a group developing thin-film conformal coatings.

Throughout his career, Sean has assisted hundreds of organizations with electronics manufacturing failure analysis, as well as developed functional coatings and materials for corrosion protection, charge storage, chemical sensing, light emission, and medical research.

Sean holds an Adjunct Professor appointment at the University of Utah's Materials Science and Engineering Department and has previously provided consulting services in the STEAM fields (science, technology, engineering, arts, and mathematics).

Sean earned his Ph.D. in Chemistry from the University of Southern California, his B.S. in Chemistry from the University of North Florida, and his Certificate in Project Management from the University of Delaware.

Dr. Clancy may be reached here:
sclancy@hzo.com]]>https://api.spreaker.com/episode/40871167Tue, 22 Sep 2020 07:05:08 +0000Mike KonradEpisode 52: A Conversation with Conformal Coating Expert Dr. Sean Clancy of HZO Dr. Sean Clancy and I discuss the various types of conformal coatings designed to protect circuit assemblies from moisture and other hazards. We discuss coating...Dr. Sean Clancy and I discuss the various types of conformal coatings designed to protect circuit assemblies from moisture and other hazards. We discuss coating best-practices and current IOT-based products that are increasing the need for protecting circuit assemblies from harsh environments.

Dr. Sean Clancy is the Director of Coating Technology at HZO, where he leads a group developing thin-film conformal coatings.

Throughout his career, Sean has assisted hundreds of organizations with electronics manufacturing failure analysis, as well as developed functional coatings and materials for corrosion protection, charge storage, chemical sensing, light emission, and medical research.

Sean holds an Adjunct Professor appointment at the University of Utah's Materials Science and Engineering Department and has previously provided consulting services in the STEAM fields (science, technology, engineering, arts, and mathematics).

Sean earned his Ph.D. in Chemistry from the University of Southern California, his B.S. in Chemistry from the University of North Florida, and his Certificate in Project Management from the University of Delaware.

Dr. Clancy may be reached here:
sclancy@hzo.com]]>3338cleaning,conformalcoating,defluxing,ecm,harshenvironments,hzo,mikekonrad,reliability,reliabilitymatters,seanclancyfalsefullhttps://www.spreaker.com/episode/episode-51-a-conversation-with-x-ray-expert-and-entrepreneur-dr-bill-cardoso--40781418
Bill started his first company in Brazil at age 17 and sold it a few years later to move to the US to work for the Department of Energy’s Fermi National Accelerator Laboratory to do nuclear and high energy physics research. As the Department Head for Systems Engineering and after a 10-year long career at Fermilab, He moved from Chicago to southern California to start Creative Electron from his garage

Bill was what could be described as an early achiever, earning his associates degree at age 13!

Bill earned a BS in Electrical and Computer Engineering from the Federal University of Rio Grande do Sul and MS and a PhD from the Illinois Institute of Technology, and, if that weren’t enough an MBA from The University of Chicago Booth School of Business

Bill may be reached here:
bcardoso@creativeelectron.com]]>https://api.spreaker.com/episode/40781418Tue, 08 Sep 2020 20:46:34 +0000Mike KonradEpisode 51: A Conversation with X-Ray Expert and Entrepreneur Dr. Bill Cardoso Bill started his first company in Brazil at age 17 and sold it a few years later to move to the US to work for the Department of Energy’s Fermi National Accelerator...
Bill started his first company in Brazil at age 17 and sold it a few years later to move to the US to work for the Department of Energy’s Fermi National Accelerator Laboratory to do nuclear and high energy physics research. As the Department Head for Systems Engineering and after a 10-year long career at Fermilab, He moved from Chicago to southern California to start Creative Electron from his garage

Bill was what could be described as an early achiever, earning his associates degree at age 13!

Bill earned a BS in Electrical and Computer Engineering from the Federal University of Rio Grande do Sul and MS and a PhD from the Illinois Institute of Technology, and, if that weren’t enough an MBA from The University of Chicago Booth School of Business

Bill may be reached here:
bcardoso@creativeelectron.com]]>3650creativeelectron,inspection,reliability,reliabilitymatters,xrayfalsefullhttps://www.spreaker.com/episode/episode-50-a-conversation-with-ipc-s-matt-kelly-on-ipc-technology-focus-investment--40183232
IPC’s New Chief Technologist Matt Kelly talks about Factory and Supply Chain of the Future Modernization

In this new leadership role, Kelly will help IPC’s members to engage in latest technology trends and supply chain transformation that continues to evolve across the electronics industry. He will work to define the scope of what future products and services the association should develop in the areas of standards, education and advocacy. Kelly’s primary areas of focus will be leading the following initiatives: “factory of the future” standards and technical research; industry intelligence funding; and creation and launch of an Industry CTO Council.

Kelly comes to IPC following a 14-year career at IBM Corporation, holding several senior technology and engineering leadership positions within IBM Systems Division. His technical contributions include 25 patents, 80 publications, and numerous industry awards from NAM, ASM, SMTA, IPC, and IBM.

Very familiar with IPC’s standards development process, Kelly has served on seven technical committees and currently serves as vice chair of the 5-21H Bottom Termination Components Task Group and co-chair of the 2-17 Connected Factory Initiative Subcommittee.

“Matt is widely recognized in the global electronics industry as a premier thought leader and an innovator, and his work will play a pivotal role in helping us know our members and the industry – with greater depth and breadth,” said Sanjay Huprikar, vice president, Solutions. “We are thrilled to welcome Matt to the IPC team, and we look forward to the new contributions he will make to the electronics industry.”

Based in Toronto, Kelly can be reached at MattKelly@ipc.org.]]>https://api.spreaker.com/episode/40183232Tue, 25 Aug 2020 07:05:18 +0000Mike KonradEpisode 50 - A Conversation with IPC's Matt Kelly on IPC Technology Focus & Investment IPC’s New Chief Technologist Matt Kelly talks about Factory and Supply Chain of the Future Modernization In this new leadership role, Kelly will help IPC’s...
IPC’s New Chief Technologist Matt Kelly talks about Factory and Supply Chain of the Future Modernization

In this new leadership role, Kelly will help IPC’s members to engage in latest technology trends and supply chain transformation that continues to evolve across the electronics industry. He will work to define the scope of what future products and services the association should develop in the areas of standards, education and advocacy. Kelly’s primary areas of focus will be leading the following initiatives: “factory of the future” standards and technical research; industry intelligence funding; and creation and launch of an Industry CTO Council.

Kelly comes to IPC following a 14-year career at IBM Corporation, holding several senior technology and engineering leadership positions within IBM Systems Division. His technical contributions include 25 patents, 80 publications, and numerous industry awards from NAM, ASM, SMTA, IPC, and IBM.

Very familiar with IPC’s standards development process, Kelly has served on seven technical committees and currently serves as vice chair of the 5-21H Bottom Termination Components Task Group and co-chair of the 2-17 Connected Factory Initiative Subcommittee.

“Matt is widely recognized in the global electronics industry as a premier thought leader and an innovator, and his work will play a pivotal role in helping us know our members and the industry – with greater depth and breadth,” said Sanjay Huprikar, vice president, Solutions. “We are thrilled to welcome Matt to the IPC team, and we look forward to the new contributions he will make to the electronics industry.”

Based in Toronto, Kelly can be reached at MattKelly@ipc.org.]]>3101factoryofthefuture,ipc,mattkelly,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-49-a-conversation-with-smta-s-tanya-martin-and-greg-vance-about-smtai-2020--40183089
Numerous exhibitors are taking part in this new format. More than 100 technical presentations and papers will be available on-demand. Additionally, nine 3.5 hour professional development courses will be presented live!

Register to attend the virtual exhibition and technical conference here:
https://smta.org/mpage/smtai]]>https://api.spreaker.com/episode/40183089Tue, 11 Aug 2020 07:05:07 +0000Mike KonradEpisode 49 - A Conversation with SMTA's Global Executive Director Tanya Martin and SMTA President Greg Vance about SMTAI 2020's new virtual format. Numerous exhibitors are taking part in this new format. More than 100 technical presentations and...
Numerous exhibitors are taking part in this new format. More than 100 technical presentations and papers will be available on-demand. Additionally, nine 3.5 hour professional development courses will be presented live!

Register to attend the virtual exhibition and technical conference here:
https://smta.org/mpage/smtai]]>2009professionaldevelopmentcourse,reliabilitymatters,smta,smtai,technicalconference,virtualtradeshowfalsefullhttps://www.spreaker.com/episode/episode-48-a-conversation-with-a-china-supply-chain-expert-about-importing-from-and-exporting-to-china--35027255
We are all familiar with the pros and cons of importing goods from China. China supply chain expert David Alexander discusses pros and cons of doing business in China. David also discusses the lesser known opportunities of exporting US goods to China and China's appetite for western brands.

David is the Founder and President of Baysource Global, company which provides management of offshore factories, US sales and distribution of Chinese products as well as distribution of US products in to China.

Information on Baysource Global is available here:
https://baysourceglobal.com

David Alexander may be contacted here:
david.alexander@baysource.net]]>https://api.spreaker.com/episode/35027255Tue, 28 Jul 2020 07:05:10 +0000Mike KonradEpisode 48: A Conversation with David Alexander, a China supply chain expert about Importing from and Exporting to China. We are all familiar with the pros and cons of importing goods from China. China supply chain expert David Alexander discusses...
We are all familiar with the pros and cons of importing goods from China. China supply chain expert David Alexander discusses pros and cons of doing business in China. David also discusses the lesser known opportunities of exporting US goods to China and China's appetite for western brands.

David is the Founder and President of Baysource Global, company which provides management of offshore factories, US sales and distribution of Chinese products as well as distribution of US products in to China.

Information on Baysource Global is available here:
https://baysourceglobal.com

David Alexander may be contacted here:
david.alexander@baysource.net]]>3228china,importexport,mikekonrad,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-47-a-conversation-with-environmental-sustainability-expert-matthew-chalkley--28911518
Matthew Chalkley has over 26 years of supply chain experience in the Information and Communication Technology (ICT) sector. Matthew has held a number of senior operational management positions within, engineering, manufacturing, materials management, procurement, and customer order fulfillment.

Matthew was the Global Program Manager for IBM’s Supply Chain Social & Environmental Management System and the Global Tactical Lead for IBM’s Center of Excellence for Product Environmental Compliance. Matthew currently chairs the Environmental Sustainable Electronics (ESE) Technical Work Group for the International Electronics Manufacturing Initiative, known as iNEMI.

Matthew has a Post Graduate Diploma focused in Environmental Management from the University of Ulster.

Matthew may be reached here:
chalklem19@gmail.com]]>https://api.spreaker.com/episode/28911518Tue, 14 Jul 2020 07:05:09 +0000Mike KonradEpisode 47: A Conversation with Environmental Sustainability Expert Matthew Chalkley Matthew Chalkley has over 26 years of supply chain experience in the Information and Communication Technology (ICT) sector. Matthew has held a number of senior...
Matthew Chalkley has over 26 years of supply chain experience in the Information and Communication Technology (ICT) sector. Matthew has held a number of senior operational management positions within, engineering, manufacturing, materials management, procurement, and customer order fulfillment.

Matthew was the Global Program Manager for IBM’s Supply Chain Social & Environmental Management System and the Global Tactical Lead for IBM’s Center of Excellence for Product Environmental Compliance. Matthew currently chairs the Environmental Sustainable Electronics (ESE) Technical Work Group for the International Electronics Manufacturing Initiative, known as iNEMI.

Matthew has a Post Graduate Diploma focused in Environmental Management from the University of Ulster.

Matthew may be reached here:
chalklem19@gmail.com]]>3602environment,environmentalsustainability,reliability,reliabilitymatters,sustainabilityfalsefullhttps://www.spreaker.com/episode/episode-46-the-experts-a-special-episode-featuring-a-conversation-with-four-industry-experts--34969240
Mike Konrad joins Dr. Jennie Hwang, Phil Zarrow, Bob Willis, and Ray Prasad to discuss several industry topics including the pandemic, common technical issues, training and support, and other interesting topics.

A video version of this podcast is also available here:
https://vimeo.com/433866207/d0f9ac8f65

Dr. Jennie Hwang
jennie.hwang@h-techgroup.com
www.jenniehwang.com

Phil Zarrow
phil_zarrow@itmconsulting.com
www.itmconsulting.com

Bob Willis
bob@bobwillis.co.uk
www.bobwillis.co.uk

Ray Prasad
rayprasade310@gmail.com
www.rayprasad.com]]>https://api.spreaker.com/episode/34969240Tue, 30 Jun 2020 18:18:37 +0000Mike KonradEpisode 46: "The Experts" - A Special Episode Featuring a Conversation with Four Industry Experts Mike Konrad joins Dr. Jennie Hwang, Phil Zarrow, Bob Willis, and Ray Prasad to discuss several industry topics including the pandemic, common...
Mike Konrad joins Dr. Jennie Hwang, Phil Zarrow, Bob Willis, and Ray Prasad to discuss several industry topics including the pandemic, common technical issues, training and support, and other interesting topics.

A video version of this podcast is also available here:
https://vimeo.com/433866207/d0f9ac8f65

Dr. Jennie Hwang
jennie.hwang@h-techgroup.com
www.jenniehwang.com

Phil Zarrow
phil_zarrow@itmconsulting.com
www.itmconsulting.com

Bob Willis
bob@bobwillis.co.uk
www.bobwillis.co.uk

Ray Prasad
rayprasade310@gmail.com
www.rayprasad.com]]>4260bobwillis,jenniehwang,philzarrow,rayprasad,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-45-a-conversation-with-dr-chris-jackson-about-reliability--27305701Dr. Chris Jackson discusses reliability and his five-part article series entitled "3 Ways to do Reliability Allocation."

Dr. Chris Jackson is the founder of Acuitas, a company dedicated to reliability.

Chris founded Acuitas in 2010. He was awarded his mechanical engineering degree from the University of New South Wales, and has since receive a Masters in PhD in Reliability Engineering from the University of Maryland. He is an American Society of Quality Certified Reliability Engineer (CRE), and a Chartered Professional Engineer (CPEng) from Engineers Australia.
​
He has been the Senior Reliability Engineer for the Australian Defence Force, and has been the director and founder of multiple research centers at the University of California Los Angeles. He has authored or co-authored multiple textbooks on reliability engineering and implemented several RAM programs across multiple industries.

During the interview, Chris discusses his five-part article entitled "3 Ways to do Reliability Allocation." This article may be viewed here:
https://accendoreliability.com/?s=3+Ways+to+do+Reliability+Allocation

Additional technical works by Dr. Jackson may be viewed here:
https://accendoreliability.com/page/2/?s=jackson

Dr. Jackson's book "Reliability Engineering and Management" may be purchased here:
https://www.amazon.com/Reliability-Engineering-Management-Christopher-Jackson-ebook/dp/B071LGDYQG

Dr. Jackson may be reached here:
chris.jackson@acuitas.com]]>https://api.spreaker.com/episode/27305701Tue, 23 Jun 2020 07:05:14 +0000Mike KonradEpisode 45: A Conversation with Dr. Chris Jackson About Reliability Dr. Chris Jackson discusses reliability and his five-part article series entitled "3 Ways to do Reliability Allocation." Dr. Chris Jackson is the founder of Acuitas, a company...Dr. Chris Jackson discusses reliability and his five-part article series entitled "3 Ways to do Reliability Allocation."

Dr. Chris Jackson is the founder of Acuitas, a company dedicated to reliability.

Chris founded Acuitas in 2010. He was awarded his mechanical engineering degree from the University of New South Wales, and has since receive a Masters in PhD in Reliability Engineering from the University of Maryland. He is an American Society of Quality Certified Reliability Engineer (CRE), and a Chartered Professional Engineer (CPEng) from Engineers Australia.
​
He has been the Senior Reliability Engineer for the Australian Defence Force, and has been the director and founder of multiple research centers at the University of California Los Angeles. He has authored or co-authored multiple textbooks on reliability engineering and implemented several RAM programs across multiple industries.

During the interview, Chris discusses his five-part article entitled "3 Ways to do Reliability Allocation." This article may be viewed here:
https://accendoreliability.com/?s=3+Ways+to+do+Reliability+Allocation

Additional technical works by Dr. Jackson may be viewed here:
https://accendoreliability.com/page/2/?s=jackson

Dr. Jackson's book "Reliability Engineering and Management" may be purchased here:
https://www.amazon.com/Reliability-Engineering-Management-Christopher-Jackson-ebook/dp/B071LGDYQG

Dr. Jackson may be reached here:
chris.jackson@acuitas.com]]>3142chrisjackson,mtbf,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-44-a-conversation-with-dr-jennie-hwang-about-reliability--26377104
Dr. Hwang's wide-ranging career encompasses international business operations, sustained leadership in worldwide manufacturing and technology services, innovative research, intellectual property management, global leadership positions, as well as corporate and university governance.

Dr. Hwang held senior executive positions with Lockheed Martin., SCM Corp., Sherwin Williams., and was the CEO of International Electronic Materials Corp. as well as co-founded entrepreneurial companies. Currently, her company provides business, technology and manufacturing solutions to the global industry. She has served as an advisor to many Fortune 500 multinational companies, as well as the U.S. government programs.

Her formal education includes Harvard Business School’s Executive Program, Columbia University Business School Corporate Governance program, and four academic degrees (PH.D., MS, MA, B.S.) in Engineering & Sciences from Case Western Reserve University, Columbia University, Kent State-Liquid Crystal Institute and Cheng-Kung University, respectively. She was the first female to earn a doctorate from Case Western Reserve University's Engineering School - Materials Science & Engineering and has served on the University's Board of Trustees since 1996.

Dr. Jenny Hwang may be reached here:
http://www.jenniehwang.com
jennie.hwang@h-techgroup.com
Tel: 216-577-3284]]>https://api.spreaker.com/episode/26377104Tue, 09 Jun 2020 07:05:04 +0000Mike KonradEpisode 44: A Conversation with Dr. Jennie Hwang About Reliability Dr. Hwang's wide-ranging career encompasses international business operations, sustained leadership in worldwide manufacturing and technology services, innovative research,...
Dr. Hwang's wide-ranging career encompasses international business operations, sustained leadership in worldwide manufacturing and technology services, innovative research, intellectual property management, global leadership positions, as well as corporate and university governance.

Dr. Hwang held senior executive positions with Lockheed Martin., SCM Corp., Sherwin Williams., and was the CEO of International Electronic Materials Corp. as well as co-founded entrepreneurial companies. Currently, her company provides business, technology and manufacturing solutions to the global industry. She has served as an advisor to many Fortune 500 multinational companies, as well as the U.S. government programs.

Her formal education includes Harvard Business School’s Executive Program, Columbia University Business School Corporate Governance program, and four academic degrees (PH.D., MS, MA, B.S.) in Engineering & Sciences from Case Western Reserve University, Columbia University, Kent State-Liquid Crystal Institute and Cheng-Kung University, respectively. She was the first female to earn a doctorate from Case Western Reserve University's Engineering School - Materials Science & Engineering and has served on the University's Board of Trustees since 1996.

Dr. Jenny Hwang may be reached here:
http://www.jenniehwang.com
jennie.hwang@h-techgroup.com
Tel: 216-577-3284]]>2852jenniehwang,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-43-a-conversation-with-cal-state-university-s-dr-mike-stull-about-entrepreneurship-and-today-s-challenging-times--28478820
Dr. Mike Stull is the Director of the Inland Empire Center for Entrepreneurship (IECE) at California State University, San Bernardino (CSUSB). He also serves as Chair for the Department of Management in the Jack H. Brown College of Business and Public Administration and academic director for entrepreneurship.

With more than 30 years as an entrepreneur in for-profit, non-profit, and public sector environments, Mike describes himself as the “living example” that entrepreneurship is a process that can be applied in any setting and he truly “thinks like an owner.” As someone who likes to challenge his students in and out of the classroom, Mike is viewed as an innovative and demanding teacher that brings the reality of entrepreneurship into the classroom. As one of his students noted “the class projects that Mike assigns, such as having to start and run a business, touch on every aspect of what it takes to be an entrepreneur. It truly is learning applied to the reality of entrepreneurship.” Due to this “hands-on” and entrepreneurial approach, Mike has been recognized with several teaching awards in the Jack H. Brown College, was considered for the CSU system’s highest honor for faculty, the Wang Family Excellence Award, and was the recipient of the Entrepreneur of the Year (EOY) award from Ernst & Young.

Directing the university’s entrepreneurship program and Inland Empire Center for Entrepreneurship (IECE), Mike is responsible for program & curriculum management and development, teaching entrepreneurship courses, and overseeing numerous entrepreneurial initiatives. He has raised over $28 million in grants, contracts and sponsorship and achieved national acclaim, including ranking as the #4 graduate entrepreneurship program in the U.S. from The Princeton Review & Entrepreneur Magazine, receiving the prestigious National Excellence in Entrepreneurship Education Award in 2010 from the United States Association for Small Business and Entrepreneurship (USASBE) and selected as one of the top 35 entrepreneurship programs globally in 2017 by AACSB International.

Education

BA/MBA - California State University San Bernardino
EDM - Case Western Reserve University

Courses/Teaching

Mike developed nine (9) of the current entrepreneurship courses taught at the undergrad and grad programs in Entrepreneurship. He currently teaches:

ENTR 543 New Venture Opportunity Analysis
ENTR 621 Entrepreneurship and New Ventures

Mike may be reached at mstull@csusb.edu]]>https://api.spreaker.com/episode/28478820Wed, 27 May 2020 23:40:15 +0000Mike KonradEpisode 43: A Conversation with Cal State University's Dr. Mike Stull about Entrepreneurship and Today's Challenging Times Dr. Mike Stull is the Director of the Inland Empire Center for Entrepreneurship (IECE) at California State University, San...
Dr. Mike Stull is the Director of the Inland Empire Center for Entrepreneurship (IECE) at California State University, San Bernardino (CSUSB). He also serves as Chair for the Department of Management in the Jack H. Brown College of Business and Public Administration and academic director for entrepreneurship.

With more than 30 years as an entrepreneur in for-profit, non-profit, and public sector environments, Mike describes himself as the “living example” that entrepreneurship is a process that can be applied in any setting and he truly “thinks like an owner.” As someone who likes to challenge his students in and out of the classroom, Mike is viewed as an innovative and demanding teacher that brings the reality of entrepreneurship into the classroom. As one of his students noted “the class projects that Mike assigns, such as having to start and run a business, touch on every aspect of what it takes to be an entrepreneur. It truly is learning applied to the reality of entrepreneurship.” Due to this “hands-on” and entrepreneurial approach, Mike has been recognized with several teaching awards in the Jack H. Brown College, was considered for the CSU system’s highest honor for faculty, the Wang Family Excellence Award, and was the recipient of the Entrepreneur of the Year (EOY) award from Ernst & Young.

Directing the university’s entrepreneurship program and Inland Empire Center for Entrepreneurship (IECE), Mike is responsible for program & curriculum management and development, teaching entrepreneurship courses, and overseeing numerous entrepreneurial initiatives. He has raised over $28 million in grants, contracts and sponsorship and achieved national acclaim, including ranking as the #4 graduate entrepreneurship program in the U.S. from The Princeton Review & Entrepreneur Magazine, receiving the prestigious National Excellence in Entrepreneurship Education Award in 2010 from the United States Association for Small Business and Entrepreneurship (USASBE) and selected as one of the top 35 entrepreneurship programs globally in 2017 by AACSB International.

Education

BA/MBA - California State University San Bernardino
EDM - Case Western Reserve University

Courses/Teaching

Mike developed nine (9) of the current entrepreneurship courses taught at the undergrad and grad programs in Entrepreneurship. He currently teaches:

ENTR 543 New Venture Opportunity Analysis
ENTR 621 Entrepreneurship and New Ventures

Mike may be reached at mstull@csusb.edu]]>3642entrepreneur,entrepreneurship,mikestull,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-42-a-conversation-with-x-ray-expert-keith-bryant--26315959
Keith discusses the advantages of x-ray technology, its practical uses, and common mistakes made when using x-ray technology.

Keith's Bio:
A fully qualified engineer, Keith has over thirty years’ experience in Electronics Manufacturing. He is well known and respected for presenting technical papers at many high-profile events around the world and for his many published articles and interviews.

He started his career in this industry with bare printed circuit boards in the early days of high-count multi-layer technology, moving through to running contract manufacturing operation. He had ten years’ experience with advanced materials and soldering systems before working with high technology x-ray and AOI Systems, again for 10 years.

Then for almost 3 years Keith worked as a technology and business consultant, assisting many of the major industry names.

From 2017 to 2019 he was Global Sales Director of the leading x-ray manufacturer. Last year reverting to a technology and business consultancy role allowing him to pursue other interesting projects, including i4.0 and working with an advanced x-ray tube manufacturer.

He was Chairman of the SMART Group for 11 years and is now Chairman of SMTA Europe, in 2018 he was presented with the SMTA International Leadership award.

Keith's Contact Information:
Email: Keith@KeithBryant.net]]>https://api.spreaker.com/episode/26315959Tue, 26 May 2020 07:05:07 +0000Mike KonradEpisode 42: A Conversation with X-Ray Expert Keith Bryant Keith discusses the advantages of x-ray technology, its practical uses, and common mistakes made when using x-ray technology. Keith's Bio: A fully qualified engineer, Keith has over...
Keith discusses the advantages of x-ray technology, its practical uses, and common mistakes made when using x-ray technology.

Keith's Bio:
A fully qualified engineer, Keith has over thirty years’ experience in Electronics Manufacturing. He is well known and respected for presenting technical papers at many high-profile events around the world and for his many published articles and interviews.

He started his career in this industry with bare printed circuit boards in the early days of high-count multi-layer technology, moving through to running contract manufacturing operation. He had ten years’ experience with advanced materials and soldering systems before working with high technology x-ray and AOI Systems, again for 10 years.

Then for almost 3 years Keith worked as a technology and business consultant, assisting many of the major industry names.

From 2017 to 2019 he was Global Sales Director of the leading x-ray manufacturer. Last year reverting to a technology and business consultancy role allowing him to pursue other interesting projects, including i4.0 and working with an advanced x-ray tube manufacturer.

He was Chairman of the SMART Group for 11 years and is now Chairman of SMTA Europe, in 2018 he was presented with the SMTA International Leadership award.

Keith's Contact Information:
Email: Keith@KeithBryant.net]]>3352keithbryant,reliability,reliabilitymatters,xrayfalsefullhttps://www.spreaker.com/episode/episode-41-a-conversation-with-better-board-buying-s-greg-papandrew-about-ways-to-buy-boards-better--25623239
Our guest is Greg Papandrew, co-founder of Better Board Buying. Greg is the author of PCB Basics for Buyers. Greg can be reached here:
Greg Papandrew
greg@boardbuying.com
https://boardbuying.com]]>https://api.spreaker.com/episode/25623239Tue, 12 May 2020 07:05:01 +0000Mike KonradEpisode 41: A Conversation with Better Board Buying's Greg Papandrew About Ways to Buy Boards Better. Should you purchase boards overseas or domestically? What questions should you ask your board vendor? Greg answers these and other board-buying...
Our guest is Greg Papandrew, co-founder of Better Board Buying. Greg is the author of PCB Basics for Buyers. Greg can be reached here:
Greg Papandrew
greg@boardbuying.com
https://boardbuying.com]]>2546betterboardbuying,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-40-a-return-conversation-with-smt-guru-bob-willis--25554670
Bob can be reached at:

Bob Willis
2 Fourth Avenue,
Chelmsford, Essex,
CM1 4HA England
Tel: +44 (0)1245 351502
https://www.bobwillis.co.uk
bob@bobwillis.co.uk]]>https://api.spreaker.com/episode/25554670Tue, 28 Apr 2020 07:05:06 +0000Mike KonradEpisode 40: A Return Conversation with SMT Guru Bob Willis. Thirty nine episodes after Bob's first appearance on Reliability Matters he returns to discuss life as a consultant in the electronics assembly industry. Bob can be reached at: Bob...
Bob can be reached at:

Bob Willis
2 Fourth Avenue,
Chelmsford, Essex,
CM1 4HA England
Tel: +44 (0)1245 351502
https://www.bobwillis.co.uk
bob@bobwillis.co.uk]]>3091reliability,reliabilitymatters,smtfalsefullhttps://www.spreaker.com/episode/episode-39-a-conversation-with-advanced-assembly-s-mark-hughes-and-greg-ziraldo-about-producing-reliable-assemblies-within-a-cm-environment--23722858
During this interview, we discuss two papers:
Introduction to Reliability in Electronics: Tools and Metrics for Anticipating Device Failure
by Mark Hughes
https://tinyurl.com/rxmntru

Cosmic Mishaps: How Cosmic Rays Can Disrupt Your Design
Part 1: https://tinyurl.com/smccuf7
Part 2: https://tinyurl.com/ro4e5nt
Part 3: https://tinyurl.com/qp94aos]]>https://api.spreaker.com/episode/23722858Tue, 14 Apr 2020 07:05:10 +0000Mike KonradEpisode 39: A Conversation with Advanced Assembly's Mark Hughes and Greg Ziraldo About Producing Reliable Assemblies Within a CM Environment. During this interview, we discuss two papers: Introduction to Reliability in Electronics: Tools and...
During this interview, we discuss two papers:
Introduction to Reliability in Electronics: Tools and Metrics for Anticipating Device Failure
by Mark Hughes
https://tinyurl.com/rxmntru

Cosmic Mishaps: How Cosmic Rays Can Disrupt Your Design
Part 1: https://tinyurl.com/smccuf7
Part 2: https://tinyurl.com/ro4e5nt
Part 3: https://tinyurl.com/qp94aos]]>4026contractmanufacturing,cosmicrays,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-38-a-special-covid-19-episode-conversation-with-circuits-assembly-magazine-s-editor-in-chief-mike-buetow--24686094
Mike and I discuss the state of the industry amid the COVID-19 crisis. Mike provides a SWOT (strengths, weaknesses, opportunities, threats) analysis of our industry and provides his view from Productronica and APEX.]]>https://api.spreaker.com/episode/24686094Tue, 31 Mar 2020 20:40:42 +0000Mike KonradEpisode 38: A Special COVID-19 Episode - A Conversation with Circuits Assembly Magazine's Editor in Chief Mike Buetow Mike and I discuss the state of the industry amid the COVID-19 crisis. Mike provides a SWOT (strengths, weaknesses, opportunities,...
Mike and I discuss the state of the industry amid the COVID-19 crisis. Mike provides a SWOT (strengths, weaknesses, opportunities, threats) analysis of our industry and provides his view from Productronica and APEX.]]>3643covid19,pcbchat,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-37-a-conversation-with-ipc-s-president-and-ceo-dr-john-mitchell--23728425
Dr. John Mitchell talks about the state of the industry, COVID-19 (Corona Virus), and the future of the electronic assembly industry.]]>https://api.spreaker.com/episode/23728425Tue, 24 Mar 2020 07:05:09 +0000Mike KonradEpisode 37: A Conversation with IPC's President and CEO Dr. John Mitchell Dr. John Mitchell talks about the state of the industry, COVID-19 (Corona Virus), and the future of the electronic assembly industry.
Dr. John Mitchell talks about the state of the industry, COVID-19 (Corona Virus), and the future of the electronic assembly industry.]]>3474ipc,reliability,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-36-a-conversation-with-board-talk-hosts-phil-zarrow-and-jim-hall--23225003
Welcome to a special episode of Reliability Matters, recorded live at IPC APEX Expo, thanks to my friends at Scoop TV. You may hear some background noise as I’m not in my usual studio rather, I’m on a busy and rather loud trade show floor.

Today, we are bringing back two previous guests, Phil Zarrow and Jim Hall of ITM Consulting. Phil and Jim host Board Talk, a popular broadcast where they field assembly-related questions and provide answers in a style only they can deliver.

We’ll discuss how they go about “fixing” their customer’s problems and their new upcoming book, Trouble shooting electronic assembly, conversations from the board-talk crypt.]]>https://api.spreaker.com/episode/23225003Tue, 10 Mar 2020 07:05:13 +0000Mike KonradEpisode 36: A Conversation with "Board Talk" hosts Phil Zarrow and Jim Hall. Welcome to a special episode of Reliability Matters, recorded live at IPC APEX Expo, thanks to my friends at Scoop TV. You may hear some background noise as I’m not in my...
Welcome to a special episode of Reliability Matters, recorded live at IPC APEX Expo, thanks to my friends at Scoop TV. You may hear some background noise as I’m not in my usual studio rather, I’m on a busy and rather loud trade show floor.

Today, we are bringing back two previous guests, Phil Zarrow and Jim Hall of ITM Consulting. Phil and Jim host Board Talk, a popular broadcast where they field assembly-related questions and provide answers in a style only they can deliver.

We’ll discuss how they go about “fixing” their customer’s problems and their new upcoming book, Trouble shooting electronic assembly, conversations from the board-talk crypt.]]>1654boardtalk,reliabilitymattersfalsefullhttps://www.spreaker.com/episode/episode-35-a-conversation-with-dr-darren-williams-of-sam-houston-state-university--22977425
Dr. Williams has been at SHSU since 2004 teaching Physical Chemistry, Forensic Chemistry, and graduate courses in Spectroscopy and Thermodynamics. He came to Huntsville from the US-DOE Pantex Plant in Amarillo. He taught at West Texas A&M University for four years after obtaining his Ph.D. from Oregon State University in 1997. He is originally from Fort Worth, and obtained his B.S. in chemistry from the University of Texas at Austin in 1992.

He is the author of over two dozen research articles and book chapters covering a broad range of topics, such as cleaning process changes to reduce environmental impacts, contact angle methods for cleanliness verification, prediction of the spectroscopy of aged explosives, and chemical education improvements in Physical Chemistry.

Dr. Williams leads the Cleaning Research Group at Sam Houston State University that studies all aspects of finishing and cleaning of high-value and mission-critical parts in the aerospace, medical, electronics, and manufacturing sectors. His lab has dry vapor spray, ultrasonic, vapor degreasing, and vacuum cycle cavitation cleaning equipment. The CRG formulates and tests azeotropic solvent blends, and measures flashpoint, viscosity, surface tension, and specific gravity. Much of the research is performed and published openly, but the CRG also performs contracted work under non-disclosure for external clients.

Dr. Williams created the Product Quality Cleaning Workshop in 2018 to address the growing need for education on cleaning processes in industry. The next workshop is May 13-14th, 2020 at Sam Houston State University in Huntsville, TX. Registration is now open at https://tinyurl.com/wcnjjw5]]>https://api.spreaker.com/episode/22977425Tue, 25 Feb 2020 08:05:03 +0000Mike KonradEpisode 35: A conversation with Dr. Darren Williams of Sam Houston State University about cleaning processes and materials. Dr. Williams has been at SHSU since 2004 teaching Physical Chemistry, Forensic Chemistry, and graduate courses in...
Dr. Williams has been at SHSU since 2004 teaching Physical Chemistry, Forensic Chemistry, and graduate courses in Spectroscopy and Thermodynamics. He came to Huntsville from the US-DOE Pantex Plant in Amarillo. He taught at West Texas A&M University for four years after obtaining his Ph.D. from Oregon State University in 1997. He is originally from Fort Worth, and obtained his B.S. in chemistry from the University of Texas at Austin in 1992.

He is the author of over two dozen research articles and book chapters covering a broad range of topics, such as cleaning process changes to reduce environmental impacts, contact angle methods for cleanliness verification, prediction of the spectroscopy of aged explosives, and chemical education improvements in Physical Chemistry.

Dr. Williams leads the Cleaning Research Group at Sam Houston State University that studies all aspects of finishing and cleaning of high-value and mission-critical parts in the aerospace, medical, electronics, and manufacturing sectors. His lab has dry vapor spray, ultrasonic, vapor degreasing, and vacuum cycle cavitation cleaning equipment. The CRG formulates and tests azeotropic solvent blends, and measures flashpoint, viscosity, surface tension, and specific gravity. Much of the research is performed and published openly, but the CRG also performs contracted work under non-disclosure for external clients.

Dr. Williams created the Product Quality Cleaning Workshop in 2018 to address the growing need for education on cleaning processes in industry. The next workshop is May 13-14th, 2020 at Sam Houston State University in Huntsville, TX. Registration is now open at https://tinyurl.com/wcnjjw5]]>2511cleaning,reliability,reliabilitymatters,samhoustonstateuniversityfalsefullhttps://www.spreaker.com/episode/episode-34-a-conversation-with-the-cleaning-lady-and-the-rocket-scientist-barbara-and-ed-kanegsberg--22972736https://tinyurl.com/rlomsz2

Barbara and Ed discuss their upcoming Product Quality Cleaning Workshop, in cooperation with Sam Houston State University in Huntsville, TX and Dr. Darren Williams May 13-14. For more information, please click on the link below:
https://www.shsu.edu/academics/chemistry/cleanresearch/cleaningworkshop.html]]>https://api.spreaker.com/episode/22972736Thu, 20 Feb 2020 00:30:05 +0000Mike KonradEpisode 34: A Conversation with "The Cleaning Lady and the Rocket Scientist" Barbara and Ed Kanegsberg about all things cleaning. Barbara and Ed are the authors of Handbook for Critical Cleaning available here: https://tinyurl.com/rlomsz2 Barbara...https://tinyurl.com/rlomsz2

Barbara and Ed discuss their upcoming Product Quality Cleaning Workshop, in cooperation with Sam Houston State University in Huntsville, TX and Dr. Darren Williams May 13-14. For more information, please click on the link below:
https://www.shsu.edu/academics/chemistry/cleanresearch/cleaningworkshop.html]]>3518cleaning,reliability,reliabilitymatters,samhoustonuniversityfalsefullhttps://www.spreaker.com/episode/episode-33-altium-s-judy-warner-interviews-reliability-matter-s-host-mike-konrad-on-the-subject-of-cleaning-for-reliability--19898348https://resources.altium.com/altium-podcast]]>https://api.spreaker.com/episode/19898348Tue, 28 Jan 2020 08:05:18 +0000Mike KonradEpisode 33: Altium's Judy Warner (a fellow podcaster) interviews Reliability Matter's host Mike Konrad on the subject of Cleaning for Reliability. Judy is the host of Altium's On-Track podcast . More podcasts from Judy are available here:...https://resources.altium.com/altium-podcast]]>2897altium,pcbfab,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-32-a-conversation-with-greg-smith-and-tony-lentz-about-stencil-design-and-void-reduction--20037074
Greg and Tony talk to me about stencil design and how to reduce voiding. Voiding is a key concern in specific electronic applications including automotive and LED electronic manufacturing. Greg and Tony published a paper entitled "Root Cause Stencil Design for SMT Component Thermal Lands"
Download here: https://tinyurl.com/szx3xt8

Greg Smith can be reached here: gsmith@blueringstencils.com

Tony Lentz can be reached here: tlentz@fctassembly.com]]>https://api.spreaker.com/episode/20037074Tue, 14 Jan 2020 08:05:08 +0000Mike KonradEpisode 32: A Conversation with Greg Smith and Tony Lentz About Stencil Design and Void Reduction Greg and Tony talk to me about stencil design and how to reduce voiding. Voiding is a key concern in specific electronic applications including...
Greg and Tony talk to me about stencil design and how to reduce voiding. Voiding is a key concern in specific electronic applications including automotive and LED electronic manufacturing. Greg and Tony published a paper entitled "Root Cause Stencil Design for SMT Component Thermal Lands"
Download here: https://tinyurl.com/szx3xt8

Greg Smith can be reached here: gsmith@blueringstencils.com

Tony Lentz can be reached here: tlentz@fctassembly.com]]>3352reliability,reliabilitymatters,stencils,voidingfalsefullhttps://www.spreaker.com/episode/episode-31-a-conversation-with-scoop-s-phil-stoten--19508086https://api.spreaker.com/episode/19508086Tue, 10 Dec 2019 08:05:07 +0000Mike KonradEpisode 31: A Conversation with Scoop's Phil Stoten recorded at SMTAI in Chicago. Phil discusses Industry 4.0 and other industry-related topics.1804falsefullhttps://www.spreaker.com/episode/episode-30-a-conversation-about-reflow-technology-with-guest-david-heller--19858555https://api.spreaker.com/episode/19858555Tue, 26 Nov 2019 08:05:02 +0000Mike KonradEpisode 30: A Conversation About Reflow Technology with Heller Industries' CEO David Heller. David joined the family business in 1987, twenty seventy years after its founding. David shares what reflow ovens were like at the beginning stages of surface...3549heller,reflow,reliability,solderingfalsefullhttps://www.spreaker.com/episode/episode-29-a-return-conversation-with-foresite-s-lead-investigator-eric-camden--19507441https://api.spreaker.com/episode/19507441Tue, 12 Nov 2019 08:05:10 +0000Mike KonradEpisode 29: Recorded at SMTAI in Chicago - A Return Conversation with Foresite's Lead Investigator Eric Camden. Eric discusses his experiences in field failure analysis including the failures and causes.1521failureanalysis,reliability,smtaifalsefullhttps://www.spreaker.com/episode/episode-28-part-2-a-conversation-with-ipc-s-brook-sandy-about-ipc-apex-expo-s-technical-program--19563926
Register for IPC APEX EXPO here: https://ipcapexexpo2020.ipc.org]]>https://api.spreaker.com/episode/19563926Fri, 25 Oct 2019 15:21:28 +0000Mike KonradEpisode 28: Part 2 - A Conversation with IPC's Brook Sandy about IPC APEX EXPO’s Technical Program Register for IPC APEX EXPO here: https://ipcapexexpo2020.ipc.org
Register for IPC APEX EXPO here: https://ipcapexexpo2020.ipc.org]]>3501ipc,ipcapexexpo,learning,technicalconference,technologyfalsefullhttps://www.spreaker.com/episode/episode-27-part-1-a-conversation-with-ipc-s-brook-sandy-about-the-ipc-apex-expo--19563826Register for IPC APEX EXPO here: https://ipcapexexpo2020.ipc.org]]>https://api.spreaker.com/episode/19563826Fri, 25 Oct 2019 15:20:45 +0000Mike KonradEpisode 27: Part 1 - A Conversation with IPC's Brook Sandy about the IPC APEX EXPO. Register for IPC APEX EXPO here: https://ipcapexexpo2020.ipc.orgRegister for IPC APEX EXPO here: https://ipcapexexpo2020.ipc.org]]>3327ipc,ipcapexexpo,learning,technicalconference,technologyfalsefullhttps://www.spreaker.com/episode/episode-26-an-interview-with-ventec-s-technology-ambassador-alun-morgan--19330023
Our conversation today is all about cars, and the increased reliability expectations associated with their electrical systems. The electronics in modern vehicles provide an unpresented level of safety, not just for the driver, but for those people and objects around the vehicle. Because our cars go in and out of harsh environments, the circuit assemblies within the car are subjected to heat, humidity (and other sources of moisture), which contribute to reliability and therefore safety.

We’ll discuss one of the primary failure mechanisms of circuit assemblies, an issue that can affect the operation of the safety systems within the automobile, it’s a real issue that for many is not well known.

I spoke with Alun from his office in Scotland.

Alun can be reached at alun.morgan@ventec-europe.com or through LinkedIn at https://www.linkedin.com/in/alun-morgan-04050a14/]]>https://api.spreaker.com/episode/19330023Tue, 22 Oct 2019 07:05:18 +0000Mike KonradEpisode 26: My guest today is Alun Morgan, he is a Technology Ambassador at Ventec International Group. Our conversation today is all about cars, and the increased reliability expectations associated with their electrical systems. The electronics...
Our conversation today is all about cars, and the increased reliability expectations associated with their electrical systems. The electronics in modern vehicles provide an unpresented level of safety, not just for the driver, but for those people and objects around the vehicle. Because our cars go in and out of harsh environments, the circuit assemblies within the car are subjected to heat, humidity (and other sources of moisture), which contribute to reliability and therefore safety.

We’ll discuss one of the primary failure mechanisms of circuit assemblies, an issue that can affect the operation of the safety systems within the automobile, it’s a real issue that for many is not well known.

I spoke with Alun from his office in Scotland.

Alun can be reached at alun.morgan@ventec-europe.com or through LinkedIn at https://www.linkedin.com/in/alun-morgan-04050a14/]]>3775automotiveelectronics,caf,harshenvironments,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-25-an-interview-with-indium-s-kay-parker-about-smt-printing-and-being-new-in-the-electronics-assembly-industry--19189397
Kay Parker is a Technical Support Engineer based at Indium Corporation’s headquarters in Clinton, N.Y. In this role, she provides guidance and recommendations to customers related to process steps, equipment, techniques, and materials. She is also responsible for servicing the company’s existing accounts and retaining new business.

Kay first joined Indium Corporation as a college intern. During her internship, she worked alongside process engineers in Indium Corporation’s Metals and Compounds division. After graduating from the State University of New York Polytechnic Institute in 2018, Kay joined the company as a Technical Support Engineer.

At SUNY Poly, Kay earned a bachelor’s degree in applied mathematics with a minor in engineering science. Her past accomplishments include managing the details of a National Science Foundation grant, forming and leading an award-winning competitive student robotics club, developing industrial manufacturing process technologies, and modeling the flow of blood in the human eye using mathematical equations and computer programs. Kay can be reached at kparker@indium.com.]]>https://api.spreaker.com/episode/19189397Tue, 08 Oct 2019 07:05:16 +0000Mike KonradEpisode 25 - An interview with Indium's Kay Parker. We discuss SMT solder paste printing and Kay's experience as a new engineer in the electronics assembly industry. Kay Parker is a Technical Support Engineer based at Indium Corporation’s...
Kay Parker is a Technical Support Engineer based at Indium Corporation’s headquarters in Clinton, N.Y. In this role, she provides guidance and recommendations to customers related to process steps, equipment, techniques, and materials. She is also responsible for servicing the company’s existing accounts and retaining new business.

Kay first joined Indium Corporation as a college intern. During her internship, she worked alongside process engineers in Indium Corporation’s Metals and Compounds division. After graduating from the State University of New York Polytechnic Institute in 2018, Kay joined the company as a Technical Support Engineer.

At SUNY Poly, Kay earned a bachelor’s degree in applied mathematics with a minor in engineering science. Her past accomplishments include managing the details of a National Science Foundation grant, forming and leading an award-winning competitive student robotics club, developing industrial manufacturing process technologies, and modeling the flow of blood in the human eye using mathematical equations and computer programs. Kay can be reached at kparker@indium.com.]]>2530indium,reliability,smtprintingfalsefullhttps://www.spreaker.com/episode/episode-24-a-conversation-with-teradyne-s-reliability-experts-mark-levin-and-jon-rodin--19182678https://tinyurl.com/y2f3nhav]]>https://api.spreaker.com/episode/19182678Tue, 24 Sep 2019 07:05:16 +0000Mike KonradEpisode 24 - A conversation with Teradyne's Manager of Reliability Mark Levin and Senior Software Engineering Manager Jon Bodin about reliability, DFM, and their new book "Improving Product Reliability and Software Quality: Strategies, Tools, Process...https://tinyurl.com/y2f3nhav]]>3805dfm,reliability,softwarefalsefullhttps://www.spreaker.com/episode/episode-23-a-conversation-about-testing-circuit-assemblies-with-datest-founder-robert-boguski-jr--18822028https://api.spreaker.com/episode/18822028Tue, 10 Sep 2019 07:05:05 +0000Mike KonradEpisode 23 - A conversion with Datest Founder Robert Boguski Jr. about testing circuit assemblies. The conversation covers many types of circuit testing, ethics in testing, and how to share results with customers.3540circuit-testing,reliability,testfalsefullhttps://www.spreaker.com/episode/episode-22-a-conversation-about-adhesion-testing-with-btg-lab-s-materials-scientist-elizabeth-kidd--18822025On this episode, we’ll be discussing surface adhesion. What makes a surface more adherable, what makes it less adherable, and most importantly, how can one determine a surface’s
adhere-ability (is that a word?) before applying a coating.]]>https://api.spreaker.com/episode/18822025Sun, 25 Aug 2019 22:44:12 +0000Mike KonradEpisode 22 - A Conversation About Adhesion Testing with BTG Lab's Elizabeth Kidd On this episode, we’ll be discussing surface adhesion. What makes a surface more adherable, what makes it less adherable, and most importantly, how can one determine a...On this episode, we’ll be discussing surface adhesion. What makes a surface more adherable, what makes it less adherable, and most importantly, how can one determine a surface’s
adhere-ability (is that a word?) before applying a coating.]]>3537adhesion,cleanliness,coating,contact-angle,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-21-a-conversation-with-manuel-schollig-there-s-more-to-clean-than-just-assemblies--18544404https://api.spreaker.com/episode/18544404Sat, 10 Aug 2019 21:01:55 +0000Mike KonradA Conversation with Manuel Schöllig of Emil Otto, a German manufacturer of soldering and cleaning materials about cleaning stencils, pallets, fixtures, ovens, and assemblies. There's more to clean than just circuit assemblies. Manual reviews many...3608cleaning,electronics,flux,reliability,stencilcleaningfalsefullhttps://www.spreaker.com/episode/episode-20-a-conversation-with-conformal-coating-expert-phil-kinner--18479723https://api.spreaker.com/episode/18479723Tue, 23 Jul 2019 01:06:00 +0000Mike KonradEpisode 20- A conversation with Electrolube's conformal coating expert Phil Kinner. We discuss the reasons for conformal coating and the variety of conformal coating materials available.2289bestpractices,conformalcoating,electronics,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-19-a-conversation-about-display-technologies-and-reliability-improving-production-methods--18471049https://www.andersdx.com]]>https://api.spreaker.com/episode/18471049Tue, 09 Jul 2019 07:05:05 +0000Mike KonradMy guests today are two of the people behind Anders, a UK-based company which manufactures displays and embedded control systems. Anders manufactures display and embedded controller products for a variety of industries including medical, marine,...https://www.andersdx.com]]>3400displays,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-18-a-conversation-with-saturn-electronics-yash-sutariya-about-pcb-fabrication--18343110https://api.spreaker.com/episode/18343110Tue, 25 Jun 2019 07:05:10 +0000Mike KonradYash Sutariya is the President of Saturn Electronics Corporation, Saturn Flex Systems, and Saturn PCB Services, all PCB-centric operating entities. Today, we’ll discuss what every buyer of printed circuit boards should be concerned about and Yash...3729electronics,@pcbfabrication,@reliabilityfalsefullhttps://www.spreaker.com/episode/episode-17-a-conversation-with-brian-d-amico-about-aoi-and-spi-best-practices--18229750https://api.spreaker.com/episode/18229750Mon, 10 Jun 2019 18:16:38 +0000Mike KonradMy conversation with Automated Optical Inspection (AOI) and Solder Paste Inspection (SPI) system supplier Brian D'Amico covers AOI and SPI best practices. Modern circuit assemblies are difficult, if not impossible, to inspect without the aid of...3280aoi,electronics,inspection,reliability,spifalsefullhttps://www.spreaker.com/episode/episode-16-smt-wars-lessons-learned-from-a-contract-manufacturer-their-customer-who-sued-them--18025927Lessons Learned from a Contract Manufacturer and Their Customer Who Sued Them

What happens when an electronic contract manufacturer follows their customer’s instructions to the detriment of the product? Product failures, blame, drama, and a really big lawsuit.

Mike Konrad reviews the trials and tribulations of a contract manufacturer and their customer. Assembly residue-related failures (ECM) contributed to product failures, product recalls, and, ultimately, a multi-million-dollar lawsuit.

Misguided “best practice” techniques only made matters worse. This podcast will discuss what factors contributed to the “perfect storm” of product failures. Factors that go as far back to original product designs, printed circuit board fabrication, storage and handling, assembly, testing, and coating. While mistakes were made all along the way, product failures could have been avoided with a few simple process changes, adding mere pennies to the cost of each assembly while saving hundreds of thousands of dollars in litigation.]]>https://api.spreaker.com/episode/18025927Mon, 27 May 2019 22:49:52 +0000Mike KonradSMT-WARS Lessons Learned from a Contract Manufacturer and Their Customer Who Sued Them What happens when an electronic contract manufacturer follows their customer’s instructions to the detriment of the product? Product failures, blame, drama, and...Lessons Learned from a Contract Manufacturer and Their Customer Who Sued Them

What happens when an electronic contract manufacturer follows their customer’s instructions to the detriment of the product? Product failures, blame, drama, and a really big lawsuit.

Mike Konrad reviews the trials and tribulations of a contract manufacturer and their customer. Assembly residue-related failures (ECM) contributed to product failures, product recalls, and, ultimately, a multi-million-dollar lawsuit.

Misguided “best practice” techniques only made matters worse. This podcast will discuss what factors contributed to the “perfect storm” of product failures. Factors that go as far back to original product designs, printed circuit board fabrication, storage and handling, assembly, testing, and coating. While mistakes were made all along the way, product failures could have been avoided with a few simple process changes, adding mere pennies to the cost of each assembly while saving hundreds of thousands of dollars in litigation.]]>2934electronics,relibilityfalsefullhttps://www.spreaker.com/episode/episode-15-scoop-tv-interviews-mike-konrad--17929246
This is our 16th episode. We began this podcast journey in January 2019. Every week this year, we released a new episode. Many of the past 15 episodes featured interviews with various industry experts in a variety of subjects including X-ray, thermal management, cleaning and cleaning materials, failure analysis, design for reliability and other best-practice topics.

I’ve had a great time hosting this podcast and I hope you have found it valuable, relevant, and perhaps even entertaining. We are gearing up for another season of Reliability Matters episodes. We’re lining up new guests and topics. If there are any topics you’d like me to cover, or guests you’d like to hear from, please let me know. Shoot me an email at mike@mikekonrad.com and let me know what you want to hear.

Moving forward, we’ll be airing new episodes twice each month, on the second and fourth Tuesday of each month.

Today’s episode turns the table on our usual format. Normally, I interview an industry expert. Today, I’m the subject of the interview. My friend and colleague Phil Stoten from Scoop TV interviewed me a few months ago where we discussed cleaning and cleanliness testing as method to improve reliability. This interview took place on a crowded and relatively noisy trade show floor, so pardon the background noise. Here’s that interview.]]>https://api.spreaker.com/episode/17929246Tue, 14 May 2019 19:48:55 +0000Mike KonradWelcome to another episode of Reliability Matters. I’m coming to you from Baltimore MD where I am speaking at the IPC High Reliability Conference. This is our 16th episode. We began this podcast journey in January 2019. Every week this year, we...
This is our 16th episode. We began this podcast journey in January 2019. Every week this year, we released a new episode. Many of the past 15 episodes featured interviews with various industry experts in a variety of subjects including X-ray, thermal management, cleaning and cleaning materials, failure analysis, design for reliability and other best-practice topics.

I’ve had a great time hosting this podcast and I hope you have found it valuable, relevant, and perhaps even entertaining. We are gearing up for another season of Reliability Matters episodes. We’re lining up new guests and topics. If there are any topics you’d like me to cover, or guests you’d like to hear from, please let me know. Shoot me an email at mike@mikekonrad.com and let me know what you want to hear.

Moving forward, we’ll be airing new episodes twice each month, on the second and fourth Tuesday of each month.

Today’s episode turns the table on our usual format. Normally, I interview an industry expert. Today, I’m the subject of the interview. My friend and colleague Phil Stoten from Scoop TV interviewed me a few months ago where we discussed cleaning and cleanliness testing as method to improve reliability. This interview took place on a crowded and relatively noisy trade show floor, so pardon the background noise. Here’s that interview.]]>671cleaning,defluxing,electronics,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-14-an-interview-with-reliability-expert-fred-schenkelberg--17784309
Fred Schenkelberg is an international authority on reliability engineering. He is the reliability expert at FMS Reliability, a reliability engineering and management consulting firm he founded in 2004. Fred left Hewlett Packard’s Reliability Team where he helped create a culture of reliability across HP to assist other organizations. His passion is working with teams to improve product reliability, customer satisfaction, and efficiencies in product development; and to reduce product risk and warranty costs. Fred has a Bachelor of Science in Physics from the United States Military Academy and a Master of Science in Statistics from Stanford University.]]>https://api.spreaker.com/episode/17784309Tue, 30 Apr 2019 02:34:30 +0000Mike KonradAn interview with reliability expert Fred Schenkelberg. Fred Schenkelberg is an international authority on reliability engineering. He is the reliability expert at FMS Reliability, a reliability engineering and management consulting firm he...
Fred Schenkelberg is an international authority on reliability engineering. He is the reliability expert at FMS Reliability, a reliability engineering and management consulting firm he founded in 2004. Fred left Hewlett Packard’s Reliability Team where he helped create a culture of reliability across HP to assist other organizations. His passion is working with teams to improve product reliability, customer satisfaction, and efficiencies in product development; and to reduce product risk and warranty costs. Fred has a Bachelor of Science in Physics from the United States Military Academy and a Master of Science in Statistics from Stanford University.]]>3747falsefullhttps://www.spreaker.com/episode/episode-13-a-conversation-with-kic-s-mb-allen-about-thermal-management-and-reliability--17623410
MB Allen is the Manager of Applications and Sales for the Americas and Europe.

Formerly a Product Manager MB coordinated the advancement of new products and features to accommodate customer needs. Her technical expertise, relationships with valued partners and customers, and many years of experience aid in the future development and improvements of her company's product offerings.

MB has worked in the electronics industry for 31 years and been associated with KIC for 30 years with both national and international positions.

We discuss thermal management and assembly thermal profiling as a means to better reliability.]]>https://api.spreaker.com/episode/17623410Tue, 23 Apr 2019 07:05:16 +0000Mike KonradMost of our episodes feature guests representing specific segments of the electronic assembly industry. Today’s episode is no exception. My guest on this episode is MB Allen from KIC. KIC provides thermal profiling hardware and profiler software tools...
MB Allen is the Manager of Applications and Sales for the Americas and Europe.

Formerly a Product Manager MB coordinated the advancement of new products and features to accommodate customer needs. Her technical expertise, relationships with valued partners and customers, and many years of experience aid in the future development and improvements of her company's product offerings.

MB has worked in the electronics industry for 31 years and been associated with KIC for 30 years with both national and international positions.

We discuss thermal management and assembly thermal profiling as a means to better reliability.]]>2888electronics,ems,profiling,reliability,thermalmanagementfalsefullhttps://www.spreaker.com/episode/episode-12-an-interview-with-flite-s-michelle-ogihara-and-sherry-stepp-on-women-in-electronics--17588418https://api.spreaker.com/episode/17588418Tue, 16 Apr 2019 07:05:22 +0000Mike KonradAn interview with US Ambassadors of FLITE (Female Leaders in Tech Everywhere), Michelle Ogihara and Sherry Stepp on the subject of women in electronics and FLITE's mission to build a platform based on real-life experiences to help raise the visibility...2931electronics,flite,reliability,womeninelectronicsfalsefullhttps://www.spreaker.com/episode/episode-11-tips-and-tricks-for-successfully-cleaning-circuit-assemblies--17326761
In the last half of the 20th century, cleaning of circuit assemblies was a standard assembly practice. The abolishment of popular CFC-based cleaning solvents ushered the introduction of "no-clean" assembly processes. For much of the electronic assembly industry, cleaning became nonexistent.

Due to assembly and component miniaturization and the explosion of both IOT and automotive electronics, which places many circuit assemblies into harsh environments, the practice of removing harmful ionic contamination from circuit assemblies has once again become a mainstream practice. Today, the majority of electronic assemblies are cleaned. And, for many assemblers, cleaning is a new process.

This podcast will present modern best-practice cleaning techniques including:

- An historical look back at cleaning
- The reason for cleaning
- Reasons for cleaning no-clean flux residues
- Conventional cleaning technologies
- Estimating throughput capabilities on batch and inline cleaning systems
- Do's and don'ts of cleaning circuit assemblies
- How to choose a cleaning chemical (if needed)
- How to determine the assemblies are clean during the cleaning process
- How to determine the assemblies are clean after the cleaning process
- New IPC Cleanliness assessment standards
- Environmental mitigation techniques
- Calculating the per-assembly cost of cleaning
- Keeping your cleaning machine in top-working order]]>https://api.spreaker.com/episode/17326761Tue, 09 Apr 2019 07:10:18 +0000Mike KonradTips & Tricks for Successfully Cleaning Circuit Assemblies In the last half of the 20th century, cleaning of circuit assemblies was a standard assembly practice. The abolishment of popular CFC-based cleaning solvents ushered the introduction of...
In the last half of the 20th century, cleaning of circuit assemblies was a standard assembly practice. The abolishment of popular CFC-based cleaning solvents ushered the introduction of "no-clean" assembly processes. For much of the electronic assembly industry, cleaning became nonexistent.

Due to assembly and component miniaturization and the explosion of both IOT and automotive electronics, which places many circuit assemblies into harsh environments, the practice of removing harmful ionic contamination from circuit assemblies has once again become a mainstream practice. Today, the majority of electronic assemblies are cleaned. And, for many assemblers, cleaning is a new process.

This podcast will present modern best-practice cleaning techniques including:

- An historical look back at cleaning
- The reason for cleaning
- Reasons for cleaning no-clean flux residues
- Conventional cleaning technologies
- Estimating throughput capabilities on batch and inline cleaning systems
- Do's and don'ts of cleaning circuit assemblies
- How to choose a cleaning chemical (if needed)
- How to determine the assemblies are clean during the cleaning process
- How to determine the assemblies are clean after the cleaning process
- New IPC Cleanliness assessment standards
- Environmental mitigation techniques
- Calculating the per-assembly cost of cleaning
- Keeping your cleaning machine in top-working order]]>4294cleaning,defluxing,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-10-an-interview-with-dr-david-bernard-all-about-x-ray-inspection--17466658https://api.spreaker.com/episode/17466658Tue, 02 Apr 2019 07:05:05 +0000Mike KonradX-ray has come a long way since its discovery in 1895. Originally used in the medial field, X-ray technology has been integrated into many industrial sectors including the electronic assembly industry. Dr. David Bernard is an expert in X-ray...3852quality,reliability,x-rayfalsefullhttps://www.spreaker.com/episode/episode-9-an-interview-with-dr-mike-bixenman-about-cleaning-challenges-chemicals-components-and-cleanliness-testing--17389902
Mike is one of the founders of Kyzen Corporation and serves as its Chief Technology Officer. Mike is well known within the electronic assembly industry and is a featured speaker at industry conferences and symposiums around the world.

Mike is the Chair of the IPC Cleaning and Coating Conference held once every two years in Chicago and is the Technical Chair for SMTA Europe’s Electronics in Harsh Environments Conference held annually in Amsterdam. Mike has also received the IPC President’s Award and has chaired the IPC Cleaning Handbook Task Group.]]>https://api.spreaker.com/episode/17389902Mon, 25 Mar 2019 16:25:06 +0000Mike KonradEpisode 9 features an interview with Dr. Mike Bixenman. We’ll be talking about cleaning for reliability, challenging components and fluxes, methods to determine how clean is clean enough, and how and why he co-founded Kyzen Corporation. Mike is one...
Mike is one of the founders of Kyzen Corporation and serves as its Chief Technology Officer. Mike is well known within the electronic assembly industry and is a featured speaker at industry conferences and symposiums around the world.

Mike is the Chair of the IPC Cleaning and Coating Conference held once every two years in Chicago and is the Technical Chair for SMTA Europe’s Electronics in Harsh Environments Conference held annually in Amsterdam. Mike has also received the IPC President’s Award and has chaired the IPC Cleaning Handbook Task Group.]]>3929cleaning,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-8-cleaning-roundtable--17300961
With the rapid expansion of electronics due partly to automotive and IOT, cleaning of circuit assemblies has increased dramatically and with that, challenges to cleaning have also increased. Because cleaning is commonly an “end of the line” procedure, it frequently falls victim to assembly procedures earlier in the assembly process. As a result, cleaning technology (equipment, chemical, processes), must be reactive to overcome the challenges presented by the assembly process.

Today, we’re going to discuss some of the challenges to cleaning and to do so, I’ve recruited a panel of experts. Today’s cleaning roundtable features a number of experts from Zestron, a company known for manufacturing innovative chemical solutions for the electronic assembly and semiconductor markets.]]>https://api.spreaker.com/episode/17300961Tue, 19 Mar 2019 07:05:17 +0000Mike KonradOn this episode, we’re hosting a roundtable discussion on the subject of cleaning circuit assemblies after reflow. After all, contamination removal is exclusively performed to increase the reliability of circuit assemblies and the products they are...
With the rapid expansion of electronics due partly to automotive and IOT, cleaning of circuit assemblies has increased dramatically and with that, challenges to cleaning have also increased. Because cleaning is commonly an “end of the line” procedure, it frequently falls victim to assembly procedures earlier in the assembly process. As a result, cleaning technology (equipment, chemical, processes), must be reactive to overcome the challenges presented by the assembly process.

Today, we’re going to discuss some of the challenges to cleaning and to do so, I’ve recruited a panel of experts. Today’s cleaning roundtable features a number of experts from Zestron, a company known for manufacturing innovative chemical solutions for the electronic assembly and semiconductor markets.]]>4241cleaning,electronics,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-7-a-conversation-with-itm-consulting-s-phil-zarrow-and-jim-hall--17267648https://api.spreaker.com/episode/17267648Tue, 12 Mar 2019 07:10:04 +0000Mike KonradI’ve known Phil Zarrow and Jim Hall for many years. Phil, Jim, and what they describe as their brothers, operate ITM Consulting, a consulting and advisory firm for the electronic assembly located in Springfield, TN. Phil and Jim also produce a...3214electronics,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-6-an-interview-with-collins-aerospace-s-doug-pauls--17225244https://api.spreaker.com/episode/17225244Tue, 05 Mar 2019 03:00:48 +0000Mike KonradCollins Aerospace's Doug Pauls chaired the IPC committee to implement a new cleanliness testing specification. IPC J-STD001-G Amendment 1 which is now active. Doug explains the new requirements of this standard and provides suggestions on how to comply.3535cleanliness,defluxing,electronics,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-5-an-interview-with-dr-craig-hillman-design-for-reliability--17160852https://api.spreaker.com/episode/17160852Tue, 26 Feb 2019 17:41:24 +0000Mike KonradEpisode 5 features an interview with Dr. Craig Hillman of DfR Solutions. The theme of this episode is design for reliability. Dr. Hillman expresses some interesting views on circuit assemblies for space and automotive applications and as well as...2641electronics,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-4-improving-reliability-of-circuit-assemblies-in-harsh-environments--17017377
Several contamination-related failure mechanisms are presented including electro-chemical migration (dendritic growth, parasitic leakage) and conductive anodic filament (CAF). Methods to determine how clean is clean enough are discussed.]]>https://api.spreaker.com/episode/17017377Tue, 12 Feb 2019 01:47:53 +0000Mike KonradWith the rapid expansion of IOT, many circuit assemblies are now functioning in unfamiliar environments, many of these environments are harsh. Additionally, many new electronic applications control critical systems such as automotive electronics. This...
Several contamination-related failure mechanisms are presented including electro-chemical migration (dendritic growth, parasitic leakage) and conductive anodic filament (CAF). Methods to determine how clean is clean enough are discussed.]]>2981electronics,reliability,smtfalsefullhttps://www.spreaker.com/episode/episode-3-an-interview-with-johns-hopkins-apl-engineer-wendy-casker--16968226https://api.spreaker.com/episode/16968226Thu, 07 Feb 2019 15:26:35 +0000Mike KonradChanging a customer's mindset is often difficult. When a process is working well, we often resist changing the process, even if the change provides a better result. This is the "Good is the Enemy of Great" syndrome. My guest, Wendy Casker of Johns...2243reliabilityfalsefullhttps://www.spreaker.com/episode/episode-2-when-failure-happens-an-interview-with-failure-analysis-investigators--16507758https://api.spreaker.com/episode/16507758Tue, 18 Dec 2018 02:30:31 +0000Mike KonradWhat happens when failure happens? This episode features Failure Analysis Investigators Eric Camden and Paco Solis. Together, they discuss stories from the field and some "interesting investigations".4012electronics,reliabilityfalsefullhttps://www.spreaker.com/episode/episode-1-an-interview-with-smt-guru-bob-willis--16353334https://api.spreaker.com/episode/16353334Wed, 12 Dec 2018 19:00:00 +0000Mike KonradThis episode of Reliability Matters features an interview with SMT guru, Bob Willis.2800electronics,reliability,smtfalsefullhttps://www.spreaker.com/episode/reliability-matters-episode-0--16189340
All electronic production segments which effect product reliability are on the table. This includes contamination, coating, cleanliness assessment, inspection, building for harsh environments and more.]]>https://api.spreaker.com/episode/16189340Sun, 11 Nov 2018 06:08:23 +0000Mike KonradReliability Matters is a podcast on the subject of reliability of circuit assemblies. Reliability "best practices" and success stories are discussed. This podcast features interviews with experts in the electronic assembly industry. All electronic...
All electronic production segments which effect product reliability are on the table. This includes contamination, coating, cleanliness assessment, inspection, building for harsh environments and more.]]>145reliabilityfalsefull